Forging Railway Fastening System Concrete Rail Clamps Crane Rail Clips

Product Description

Forging Railway Fastening System Concrete Rail Clamps Crane Rail Clips

Product Description

 

This Hot Selling Railway Parts Rail Clamp Fastener is for the form-fitting and rescue connection of two rail ends, a wide variety of applications due to its short and compact design, used in pairs. The rail clamp device makes the cracked rail tight through joint splints and bolts when the rail is too late to be replaced, which makes sure the train can pass smoothly. We can supply various kinds of rail clamps or rail clips meeting clients' needs, for different rail conditions, no matter for subway, mainline, or crane rails.
 

Name	Rail Clamp
Type	Customized rail press device
Assemblies	base plate, cover plate, t bolt, nut, washer
Material	base plate and cover plate: ductile cast iron, cast steel bolt, nut, flat washer: Q235 spring washer: 60Mn, 60si2Mn
Surface	plain, black, zinc plated, HDG, etc
Application	railway, crane rail, or other rails construction
MOQ	100set
Assembly	base plate, cover plate, t bolt, nut, spring washer, flat washer, pin
Specification	QU70 QU80 QU100 QU120 TG38,TG43,TG50,TG60
Samples	Samples are available
Delivery	within 15 days after got the payment
Package	bulk in cartons, then on pallets, or according to customers' requirement

The features of Rail clamps are as follow:
*Scientific designing and high quality
*Optimum performance and low maintenance
*High efficiency *High tensile strength and long functional life
*Various clamp types and customized designs are available.





The Composition Of The Rail Press Clamp:

Rail clamps are also known as welded rail clamps, welded rail fixtures, steel beam rail clamps, and welded pressure plates, and their function is to compress and fix rails.
It mainly consists of 7 parts: upper cover plate, base plate, adjustment plate, bolts, nuts, flat washers and spring washers.

The railway fastening systems can be classified into various types, such as E-clip rail fastening systems, Nabla clip rail fastening systems, SKL clip rail fastening systems, KPO clamp rail fastening systems, Spring blade fastening systems, High-speed rail fastening systems, etc. The rail fastening system gives it full play to buffer and absorb the shock that the train pressed on the rail. It needs to meet the requirement of enough intensity, durability, and certain elasticity, especially with the application of high-speed rail and the Improvement of railway security.

 Process Quality Control

1. Before producing Elastic Rail Clip, we will check and test the raw materials. we require suppliers to provide production batch numbers, chemical compositions, mechanical properties, and other testing indicators.
2. Our quality control inspectors take sample sampling and batch testing after the process of manufacturing Elastic Rail Clip and provide raw material certificates and other means to control the testing process.
3. According to the different requirements of Elastic Rail Clip, we make the corresponding physical and chemical testing and inspection. If the results do not meet our requirements, we will refuse to accept the materials only if they meet our standards.
4. For semi-finished products and their external suppliers of Elastic Rail Clip, we often organize quality control coordination meetings and provide technical advice and guidance. Ensure that qualified products are delivered to our customers prior to shipment.

Application:

Our Factory uses high-grade steel and other material to manufacture rail clamps with high quality and all of them conform to the parameter of industry and market demands. Mainly used in high-speed rail, coal mine railway, tunnel, crane rail, and other track construction.
 

Our Advantages

1. Superior Quality Control - Ensuring products meet the highest standards. 2. Highly Competitive Prices - Get the best value for your investment. 3. Cutting-Edge Technology - State-of-the-art products for modern living. 4. Expert Team - Professional and passionate about lifestyle electronics. 5. Seamless Communication - Smooth, responsive, and easy to work with. 6. Effective OEM & ODM Services - Tailored solutions to meet your unique needs.

Our Mission

Our mission is to advance the safety and efficiency of the rail transit industry by providing excellent track accessories and services. We are dedicated to being a reliable partner for our clients, together facing future challenges and opportunities.

Please feel free to contact us for more information. We look forward to working with you and contributing to the development of the rail transit industry!



1 Abundant capital and strong productivity
We have registered capital of 10 million yuan and fixed assets of 300 million yuan. The annual turnover is more than 1 billion yuan and rolled steel turnover is 300,000 tons/year.
2 Multiple product types
Our products cover four series, involving steel rail sales, mining support material sales and processing, steel sales and processing, machinery parts manufacturing, etc. It is the largest mining support material processing, sales, logistics distribution base in China.
3 Extensive Export experience
Our products have exported to many countries, including Poland, Sudan, Israel, South Korea, Thailand, Australia, Russia, etc
4 Large stock
We have adequate supply and complete specifications. The perennial raw material inventory is more than 20,000 tons per year,
5 High quality
We adhere to ISO 9001-2008 quality control system. We have also obtained the production license of railway products from The Ministry of Railways of China.

 

FAQ:

1. What is a rail clamp plate?

A rail clamp plate is a metal component used in railway track construction to secure the rail to the railway tie or base. It is designed to hold the rail firmly in place, preventing any lateral or vertical movement, ensuring the stability of the track structure.

2. Why are rail clamp plates used?

Rail clamp plates are used to:

• Secure the rail to the base (such as wooden or concrete ties).

• Prevent rail movement due to vibrations or loads from passing trains.

• Improve the stability and alignment of the rail track, ensuring smooth and safe train operations.

• Reduce wear and tear by distributing stress evenly along the track.

3. What materials are rail clamp plates made from?

Rail clamp plates are typically made from high-strength steel or alloy steel to withstand the forces and stresses they are subjected to on the track. In some cases, they may be galvanized or coated to provide corrosion resistance, especially in environments with high humidity or exposure to harsh weather conditions.

4. How are rail clamp plates installed?

Rail clamp plates are installed by placing them over the base of the rail and securing them to the railway tie or base using bolts, screws, or other fasteners. This installation is typically done during track laying or maintenance activities to ensure the rail remains stable.

5. What are the different types of rail clamp plates?

There are several types of rail clamp plates, including:

• Flat Rail Clamp Plates: The most common type, typically used for securing the rail to the track base.

• Raised Rail Clamp Plates: These plates have a raised section that helps provide a firmer grip on the rail.

• Adjustable Clamp Plates: These plates allow for adjustable fitting, accommodating different rail sizes or profiles.

• Tensioned Rail Clamp Plates: Used to exert a constant clamping force on the rail, ensuring it remains securely fastened even under heavy stresses.

6. Can rail clamp plates be used in all types of railway tracks?

Yes, rail clamp plates can be used in various types of tracks, including standard gauge, narrow gauge, and high-speed rail tracks. However, the design and dimensions of the plates may vary depending on the specific rail profile and track requirements.

7. How long do rail clamp plates last?

The lifespan of a rail clamp plate depends on factors such as the material, environmental conditions, and the amount of train traffic. High-quality steel or alloy steel plates can last for several decades with proper maintenance. Plates exposed to harsh weather or corrosive environments may need more frequent inspections and replacements.

8. What are the benefits of using rail clamp plates?

• Increased Safety: They help maintain proper alignment of the rail, reducing the risk of track misalignment or derailments.

• Improved Stability: By securing the rail tightly to the base, rail clamp plates ensure track stability under heavy loads and dynamic forces.

• Reduced Wear and Tear: Rail clamp plates distribute the stresses evenly, helping to reduce wear on both the rails and the base material.

• Longevity of the Track: Properly installed and maintained rail clamp plates contribute to the overall longevity of the railway track system.

9. Can rail clamp plates be reused?

Rail clamp plates can often be reused if they are in good condition and not subject to excessive wear or corrosion. However, they should be thoroughly inspected during maintenance to ensure they still meet the required strength and functionality. If there are signs of significant damage or deterioration, they should be replaced.

10. What happens if a rail clamp plate fails?

If a rail clamp plate fails, the rail may become loose or misaligned, leading to track instability. This could result in safety hazards, such as derailments, track damage, or increased maintenance costs. Regular inspections and proper maintenance are essential to prevent such failures.

11. How are rail clamp plates maintained?

Maintenance of rail clamp plates typically involves:

• Regular Inspections: Inspecting plates for wear, corrosion, and tightness of fasteners.

• Cleaning: Removing debris, rust, or dirt that could interfere with the proper functioning of the plate.

• Replacement: Worn, cracked, or corroded plates should be replaced to ensure track safety.

• Lubrication: In some cases, lubricating the bolts or fasteners may be necessary to prevent seizing or corrosion.

12. Can rail clamp plates be customized for specific needs?

Yes, rail clamp plates can be customized to fit specific rail profiles or track requirements. Custom designs may be necessary for unique track structures, high-stress environments, or specific operational needs (e.g., high-speed rail systems).

13. How do rail clamp plates compare to other track fastening systems?

Rail clamp plates are one of several track fastening systems used in the railway industry. Other systems, such as rail clips or baseplates, may be used in combination with rail clamp plates. Rail clamp plates typically offer superior stability and security, but the best fastening system depends on the specific track configuration and operational requirements.

14. Are rail clamp plates used in high-speed rail systems?

Yes, rail clamp plates are used in high-speed rail systems to ensure the rail remains securely fastened under high dynamic loads. In these systems, they are designed to withstand the increased forces generated by faster trains, ensuring the rail's stability and alignment.

15. What is the cost of rail clamp plates?

The cost of rail clamp plates varies depending on the material, size, design, and quantity ordered. Bulk purchasing and the use of standard sizes can help reduce costs. Custom-designed or highly specialized rail clamp plates may be more expensive.

 Quality First, Price Best, Service Foremost!
 We assure you of our best services at all times!