High Precision Cylindrical Battery Box Prismatic Plastic Battery Case

• Customization: Available
• Material: ABS
• Application: Medical, Household, Electronics, Automotive, Agricultural
• Model NO.: SA-4531321
• Certification: TS16949, RoHS, ISO
• Item: Battery Case
• Technics: Injection
• Part Type: Plastic Parts
• Weight: as Per UR Requirements
• Shipping Port: Qingdao, Ningbo, Shanghai
• Export Markets: Global
• Surface Treatment: Spraying/Polishing/Galvanized/Electroplating
• Place of Origin: China
• Transport: by Sea or Air
• OEM Service: Yes
• Custom Made: Yes
• Logo Printing: Customized
• MOQ: 10-1000PCS
• Free Sample: Yes
• Inner Package: Carton Box/Plastic Bag
• Transport Package: Plywood
• Specification: SGS
• Trademark: Shengao
• Origin: Weifang City, Shandong Province, China
• HS Code: 7325109000
• Production Capacity: 500ton/Month
• Package Size: 60.00cm * 45.00cm * 40.00cm
• Package Gross Weight: 50.000kg

Product Description

High Precision Cylindrical Battery Box Prismatic Plastic Battery Case

Product Description

Technical Capabilities & Engineering Excellence

1. Advanced Material Solutions

• Flame-Retardant Polymers: V0-rated ABS, PC/ABS, PPE/PS, PBT with UL94 compliance

• High-Temperature Resistant: LCP, PEEK for demanding thermal environments

• Structural Polymers: Reinforced Nylon (PA6+GF, PA66+GF), POM for strength and durability

• EMI/RFI Shielding: Conductive polymer compounds or shielding integration options

• Chemical Resistant: Special formulations for electrolyte resistance and harsh environments

2. Precision Manufacturing Processes

• Injection Molding: High-precision molding with multi-cavity tools for volume production

• Gas-Assisted Molding: For large, thin-walled housings with reduced weight and sink marks

• Two-Shot Molding: Integrated seals, soft-touch surfaces, or multi-material construction

• Insert Molding: For integrating metal contacts, terminals, and reinforcement elements

• Overmolding: Protective encapsulation for sensitive components

3. Critical Design Features

• Thermal Management: Integrated cooling channels, heat dissipation fins, and phase-change material compatibility

• Ventilation & Pressure Relief: Precision-designed vents for gas management and safety

• Sealing Systems: Ultrasonic welding surfaces, gasket integration, and IP-rated designs (up to IP68)

• Structural Integrity: Ribbing, bosses, and reinforcement for impact resistance and load distribution

• Electrical Safety: Creepage and clearance optimization, insulating barriers, and arc-resistant materials

4. Custom Engineering Services

• Battery Pack Integration: Complete housing solutions for cell arrays and battery management systems

• Thermal Simulation: CFD analysis for optimal heat dissipation

• Structural Analysis: FEA for impact resistance and vibration durability

• DFM Optimization: Design for manufacturing and assembly efficiency

• Regulatory Compliance: Designs meeting UN38.3, IEC, UL, and other safety standards

   

Product range	Producr design,mold design, mold making and produce plastic parts
Processing Craft	Mold fabrication, Injection etc;
Material	ABS,BMC, SMC, AS,PVC,Nylon(PA),PP,PC,PE,POM,PS,HDPE,TPE,TPU etc
Surface finish	Polishing finish,Texture Finish,Glossy Finish,Electroplating,Painting,Slik print,Rubber Painting etc
Color	RAL/PANTONE color
Mold Standard	DME,LKM,FUTA,HASCO etc.
Mould Base	as per customer's requirement
Tolerance	0.01~0.1mm
File Format	Solidworks,Pro/Engineer,Auto CAD,PDF,JPG
Quality Control	Quality Control
Inspection	IQC, IPQC,FQC,QA
Application	All kinds of plastic injection parts being used in a variety of industrial application

Quality Assurance & Compliance

Certifications & Standards:

• ISO 9001:2015 Quality Management System

• IATF 16949 for automotive applications

• ISO 14001 Environmental Management

• Material certifications: UL, RoHS, REACH compliant

Testing Capabilities:

• Dimensional: CMM, optical comparators, custom gauges

• Material: FTIR, DSC, TGA for material verification

• Environmental: Salt spray, UV exposure, thermal shock

• Electrical: Hi-pot testing, insulation resistance

• Functional: Assembly validation, sealing tests

 Advantages:
1. Competitive price.
2. Strict quality control system.
3. Quick mold making and delivery.
4. Advanced equipment, excellent R&D teams.
5. Professional technicians and rich experienced workers.

Rapid tooling
Fast and cost-effective process to create aluminum or steel injection molds for quick turn injection molding. Ideal for rapid prototyping needs or validating product concept for production.

Overmolding
Overmolding is a unique injection molding process that combines two or more components together.
It is the best practice for the plastic manufacturing of multi-color and multi-layers products.

Insert molding
Insert molding is a custom injection molding process that encapsulates components in a plastic
part. It is most commonly used for prototype injection molding designs with threads and holes.

Liquid Silicone Rubber injection molding
Liquid silicone rubber (LSR) is a flexible prototype injection molding process that produces elastic,
durable parts. Get custom prototypes and production parts from 15 days.

        Item Description
        1.Mould  material P20,718H,45#,STAVAX ESR S136,H13,2316,2083,2344
        2.Hardness of  steel vacuum quenching  ,nitride,HRC41-47, HRC46-50,HRC60
        3.Inserts / Slider steel H13 (DIN.1.2344),tempered with HRC46-50
        4.Mould spare parts H13 (Din 1.2344),tempered with HRC40-45,nitrited with HRC60-62
        5.Mould base LKM,HASCO
        6.Mould cavity Single / Multi
        7.Runner system Hot / Cold
        8.CAD centre for data formats IGES,X_T,STP & DWG,etc
        9.Plastic material ABS,PC,PE,PP,PS.
       10.Mould life 80000- more than 1000000
       11.Delivery time 4-8 weeks
       12.Terms of payment T/T, Paypal, Western Union and so on

       Our Services
       1.Product Design,Structural Optimization,Process Optimization
       2.Mold Making,Plastic Molding Parts,Casting Parts,Machining Part
       3.Manage Project,Control The Delivery and Quality of Products
       4.Arranging the Transportation,Customs Clearance and other Matters for You.

Product Applications

Electric Vehicles & E-Mobility:

• EV battery module housings

• Electric scooter/bike battery cases

• Hybrid vehicle battery enclosures

• Charging connector housings

Consumer Electronics:

• Power tool battery packs

• Laptop and tablet battery cases

• Mobile power banks

• Wearable device battery housings

Energy Storage Systems:

• Home energy storage units

• UPS battery enclosures

• Solar battery containers

• Grid-scale battery modules

Industrial & Medical:

• Medical device battery packs

• Industrial equipment batteries

• Emergency lighting batteries

• Telecommunications backup power
  
  

       Quality First,Price Best,Service Foremost!                 
       We assure you of our best services at all times!
 
       If you are interested in any of our products, please send message to us through below approach!