OEM Stainless Steel Steering Gear/Toothed Gear for Auto Parts

Product Description

OEM Stainless Steel Steering Gear/Toothed Gear for Auto Parts

Product Description

 

Material	S45C steel, Stainless steel 304, Plastic, Brass, 42CrMo,20CrMnTi and so on
Heat treatment	Hardening and Tempering, High Frequency Quenching,Carburizing etc
Surface treatment	Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating
Application	Precision cutting machines. Lathes. Milling machines. Grinders. Automated mechanical systems. Automated warehousing systems.
Machining process:	Hobbing, Milling, Drilling, Shaving, Grinding

        1. Type: spur gear, helical gear, bevel gear, worm gear, ring gear etc.
         2. Material: carbon steel, alloy steel, stainless steel, nylon, POM , plastic
         3. Treatment: teeth hardened, zinc, quenching, black oxide, color zinc
         4. OEM & Standard:Standard size according to the catalog.OEM size, hub, hole, keyway and
         set screw, all can produce according to your drawing.
         5. Gear drive advantages:High transmission accuracy, high transmission efficiency, reliable work
         and long service life.

        Our Service:
        1. Competitive price
        2. High quality products
        3. OEM service
        4. 24 hours online service
        5. Professional technical service
        6. Sample available
 

Bevel gears is the main parts of transmission parts, which need to drive  for the long time rotation,so the quality of the bevel gear will be required very high in the actual manufacture.Bevel gears have a wide range of uses, especially when the two shafts intersect, the distance between the two shafts is veryclose, the transmission force is large, and the rotation ratio is fixed, the bevel gear is most suitable.

 

Ruding Steel can produce different type bevel gears according to the customer's drawing and requirements.

 

Specifications:

Material	Carbon steel,Alloy steel
Structure	Forging,casting
Type of gear	Herringbone gear
Heat treatment	Quenching and tempering
Process	Forging, rough machining, QT, finish machining
Main equipments	Hobbing,CNC machine
Module	Up to 200
Precision of gear	Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9
Inspection	Raw material inspection, UT,physical property test,dimension inspect

 

 

Application

Bevel gear can be widely used in cement plant, mining, lifting, light industry, chemical industry, transportation, construction and other machinery and equipment deceleration mechanism.
 

Advantage of Gear

1.Heavy load capacity,long lifespan.

2.High precision,large diameter and module .

3.stable transmission, low impact, vibration and noise

 

 

Manufacturing process:
Rraw matrial -- Forging testing-- Turning -- Drilling -- Heat Treatment -- Milling-- Grinding -- Shaping and hobbing Process -- Packing -- Shipping

       1. We are a professional manufacturer specializing in manufacturing various metal parts, including 
       CNC precision automatic lathe machined parts, automatic lathe parts, milling machined parts, wire 
       cutting machined parts etc. 

 

       2.With experienced technical engineers and modern inspection equipment, our factory can help you to 
       lower cost at the moment of worldwide financial crisis. 

 

       3.We are committed to focusing on the client's demand and satisfaction, and to providing high quality 
       products at competitive prices according to your drawings or samples. Special parts for your special 
       needs!

 

       4.Our strong R&D and QC department can control the products to meet your strict requirment, 100% 
       inspection on critical dimensions with high accuracy +/-0.01-0.005mm. 

 

       5.We are committed to focusing on the client's demand and satisfaction, and to providing high quality 
       products at competitive prices according to your drawings or samples. Special parts for your special 
       needs!

 

       6.Although the business has become more difficult since competition increased, our products have 
       sold well in recent years. As a matter of fact, our parts are being exported to more than 10 countries 
       and regions. And they're always received favourably.

       Our Main Product:
       1. Gear and Rack
       2. Ball Screw and Nut
       3. Linear Guide and Block
       4. Sprocket and Roller Chain
       5. Timing Pulley and Timing Belt

       Application
       Gear can be used on many machines,like lathe machine, cutting machine, cnc machine and engraving
       machine etc; It can also be used in many fields, machinery, construction, building, manufacturing,
       industrial etc.

      Package

      Usually we wrap the gears with bubble wrap, then put the gears in a carton, and finally seal the
      carton tightly.We can also make the package according to customers' demands.

Benefits:

1. Good mechanical properties
Advanced quenching and tempering (qt) treatment gives gears excellent mechanical properties, enabling them to adapt to a variety of harsh working environments.

2. High strength, good wear resistance
The gear surface can be carbonized or homogenized to increase hardness, improve wear resistance, and extend service life.

3. Providetechnical support for the installation guide and routine maintenance
We support custom drawings, sample handling, and can provide technical support and drawing design.

4. Quality control
We control internal and surface defects of gears with ut(ultrasonic inspection), pt(penetration inspection) and mt(magnetic particle inspection) inspection methods.

5. Certification
We are iso9001and sgs certified.

       FAQs

1. What is a gear?
A gear is a mechanical component with teeth that mesh with another gear or toothed part to transmit rotational motion and torque. Gears are commonly used in various machines, including cars, watches, bicycles, and industrial machinery, to control speed, torque, and direction of motion.

2. What are the different types of gears?
There are several types of gears, including:

• Spur gears: The most common type, with straight teeth parallel to the axis of rotation.

• Helical gears: Gears with angled teeth that provide smoother and quieter operation than spur gears.

• Bevel gears: Gears used to transmit motion between intersecting shafts, usually at a 90-degree angle.

• Worm gears: A gear pair where a worm (a screw-like gear) meshes with a gear to transmit motion at a 90-degree angle.

• Planetary gears: A system with one or more outer gears (planet gears) revolving around a central gear (sun gear), used in automatic transmissions.
   

3. What is gear ratio?
The gear ratio refers to the relationship between the number of teeth on two gears that are meshing. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. The gear ratio determines the mechanical advantage, speed, and torque transfer between the gears.

4. What is the purpose of gears in a vehicle?
In vehicles, gears are used in the transmission system to control the power and speed from the engine to the wheels. By changing gears, the engine can operate at different speeds and torque levels, allowing the vehicle to accelerate, decelerate, and maintain a suitable speed.

5. How do gears affect vehicle performance?
Gears directly affect the acceleration, top speed, and fuel efficiency of a vehicle. Lower gears provide more torque for acceleration (useful at low speeds), while higher gears offer better fuel efficiency and higher speeds at lower engine RPMs. The gear ratios in a vehicle's transmission help optimize the engine's performance in various driving conditions.

6. What is the difference between manual and automatic gear systems?

• Manual transmission: The driver manually shifts gears by using a clutch pedal and gear stick to select the appropriate gear.

• Automatic transmission: The vehicle automatically shifts gears based on speed and load, with no need for the driver to manually change gears.
  
  

7. What is a differential gear?
A differential gear is a device that allows the wheels of a vehicle to rotate at different speeds, which is crucial when turning. It allows the inside wheel to rotate slower than the outside wheel, preventing skidding and wear on the tires.

8. What is gear backlash?
Gear backlash refers to the slight movement or play between meshing gears when one gear moves in the opposite direction before the other gear begins to move. A small amount of backlash is normal and necessary for lubrication and to accommodate thermal expansion. However, excessive backlash can lead to noisy operation or gear damage.

9. How do I maintain gears?
To ensure optimal performance and longevity of gears, regular maintenance is needed:

• Lubrication: Keep gears properly lubricated to reduce friction and wear. Use the correct type of oil or grease as recommended by the manufacturer.

• Inspection: Check for signs of wear, cracks, or damaged teeth. Replace worn-out gears to prevent further damage to the system.

• Alignment: Ensure that gears are properly aligned to avoid unnecessary stress and wear.

• Cleanliness: Keep gears and their surroundings free from dirt and debris that can affect their performance.

10. What causes gears to wear out?
Gears can wear out due to:

• Insufficient lubrication: Lack of proper lubrication increases friction, causing heat buildup and wear.

• Overload: Excessive force on the gears can lead to deformation and tooth damage.

• Misalignment: If the gears are not aligned properly, uneven wear can occur.

• Improper material: Gears made from substandard or incompatible materials may degrade quickly.

11. Can gears fail?
Yes, gears can fail if they are exposed to excessive stress, improper lubrication, or poor maintenance. Common failures include tooth breakage, gear slippage, or the complete breakdown of the gear mechanism, which can result in significant damage to the machine or system.

12. How can I tell if my gears are damaged?
Signs that your gears may be damaged include:

• Unusual noises: Grinding, whining, or clicking sounds when the gear system is engaged.

• Difficulty shifting: Resistance or jerky motion when shifting gears.

• Vibration: Unexplained vibrations or shaking, particularly at higher speeds.

• Excessive play: Loose gears or noticeable movement in the gear mechanism.

13. Can gear failures be prevented?
Yes, by:

• Regular maintenance, including lubrication and inspections.

• Replacing worn-out parts before they cause more damage.

• Using the correct type of gear oil and maintaining the proper oil levels.

• Ensuring proper alignment of gears.

    

       If there is something you are demanding or interested, please feel free to contact with
       us, we will feedback within 12 hours.