Powder Metallurgy Spur Gear Sintered Metal Gear High Precision Wear Resistant for Motor Power Tool OEM

• Customization: Available
• Pressing Speed: Punch Forming
• Suppression Method: Unidirectional Pressurization
• Model NO.: SA-4499882
• Application: Mechanical Gadgets, Aerospace, Auto Parts, Electric Appliances, Medical Apparatus, Bag Accessories, Watch & Jewelry
• Item: Powder Metallurgy Sintered Part
• Raw Material: Stainless Steel, Carbon Steel, Aluminum, Brass
• Tolerance: +/-0.02mm
• Techincs: Powder Metallurgy
• Brand Name: Shengao,OEM
• Standard or Nonstandard: Nonstandard
• Factory: Over 15 Years Experience in Producing
• OEM: Available
• Dimension: 10-100mm
• Certificates: SGS, ISO9001:2015
• OEM Service: Yes
• Csutom Made: Yes
• Logo Printing: Customized
• MOQ: 10-1000PCS
• Free Sample: Yes
• Transport Package: Wood Case
• Specification: SGS, ISO9001: 2015
• Trademark: Shengao
• Origin: Weifang City, Shandong Province, China
• HS Code: 87089910
• Production Capacity: 50000PCS/Month
• Package Size: 100.00cm * 90.00cm * 80.00cm
• Package Gross Weight: 500.000kg

Product Description

Powder Metallurgy Spur Gear Sintered Metal Gear High Precision Wear Resistant For Motor Power Tool OEM

The source factory directly supplies powder metallurgy components. Options include iron-based, copper-based, and stainless steel materials. With high density, high wear resistance, and long service life, they can be custom-made according to the drawing by mold. Production can be carried out from small batches to large quantities, and the quality is fully controllable throughout the process.

our advantages

1.Powder metallurgy one-step forming, eliminating machining costs
2.Precise tolerances, consistent size of batch products
3.Wear-resistant and self-lubricating, no need for subsequent oiling maintenance
4.Complex irregular gears / structural components can be customized
5.Source factory, supporting OEM to customize according to drawings

Technical Specification
Product Name	Powder Metallurgy Tools
Keywords	Metal Powder Hand Tools
Hardness	HRB:35-85
Material	DIN:C11 MPIF:FC0208
Type	Mechanical Parts
Powder Pretreatment	Powder Annealing
Powder Preparation Method	Atomization Method
Forming Method	Compression Molding
Mold Material	Alloy mold
Mold Type	Compression Molding
Sintering Method	Solid Phase Sintering
Sintering Atmosphere	Vacuum
Sintering Temperature	1050-1120.
Pressing Method	Unidirectional Molding
Posttreatment	Steam Treatment

The advantages of powder metallurgy technology

1.High cost-effectiveness:
By using the powder metallurgy method, the final product can be directly molded, eliminating or shortening the need for mechanical processing, thereby significantly reducing material usage and lowering production costs. 

2.Capable of processing complex shapes:
The powder metallurgy process can directly obtain complex shapes from the pressed molds, without any mechanical processing, such as teeth, splines, contours, frontal geometries, etc. 

3.High precision:
After sintering, the tolerance perpendicular to the pressing direction is usually IT 8-9. After sizing, it can be increased to IT 5-7. Additional machining processes can further improve the precision. 

4.Self-lubrication:
The interconnecting pores of the material can be filled with oil, thereby forming a self-lubricating bearing: The oil provides continuous lubrication between the bearing and the shaft, and the system does not require any additional external lubricants. 
5.Green Technology:
The manufacturing process of the sintered components has obtained ecological certification. This is because the material waste is extremely low, the products are recyclable, and since the materials do not melt, the energy efficiency is high.

various styles

Multiple material options are available

It covers various types of sintered formed parts such as circular, square, irregular-shaped, gear-like, and sleeve-like parts.

It can be made of iron, copper, stainless steel or alloy materials, meeting the requirements of wear resistance, high temperature resistance and corrosion resistance.

Modern production workshop with complete set of powder metallurgy specialized equipment

We have a modern powder metallurgy production workshop equipped with a complete set of advanced production and testing equipment. From raw material ratio, mold development, pressing and forming, high-temperature sintering, precise post-processing to quality inspection, we can achieve full-process independent production. With standardized workshops and standardized production management, we ensure stable product accuracy, on-time delivery, and consistent batch quality.

Independent production from mold making, processing to quality inspection. We follow industrial standards strictly, providing high-precision and stable powder metallurgy customized products and one-stop service for global buyers.

Advanced Testing & Inspection Equipment

Our company is equipped with a complete set of powder metallurgy professional testing and inspection equipment, and has established a comprehensive factory quality inspection system. From product size accuracy, hardness density, wear resistance performance to appearance defects, all items are strictly inspected. Each batch of products undergoes sampling and full inspection control, strictly controlling tolerance errors, ensuring that the precision of the factory products is consistent and the performance is stable, meeting international industry standards and customer quality requirements.

Long-term Cooperation Customers

1. Wide industry coverage and strong cooperation resources
We have provided long-term services to customers in fields such as automotive parts, power tools, smart home appliances, general machinery, and new energy. We have rich experience in industry integration.
2. Quality recognition and long-term stable cooperation
We supply products strictly in accordance with international production standards and quality inspection systems. The batch products have strong consistency. We support long-term OEM and fixed-point supply.
3. Partners in multiple overseas locations
Our products are exported to multiple countries and regions such as Europe, America, and Southeast Asia. We have accumulated a large number of high-quality overseas buyers and trading partners.
4. Customized collaborative development capability
We can cooperate with customers in the early stage of drawing design, sample production, and structural optimization. We deeply participate in new product development and become a reliable supply chain partner for our customers.

FAQ

Question 1: Can I request samples before placing an order?
Answer 1: Of course, we will provide samples according to your requirements so that you can test the product performance and confirm whether it meets your requirements.
Question 2: How long will it take to receive the new samples?
Answer 2: Machined parts will take approximately 7 days. For casting designs, after the drawings are confirmed, it will take 3-4 weeks. The samples will be sent via FedEx/DHL/UPS.
Question 3: How long is the delivery period for the production of the order?
Answer 3: Precision casting parts: 25-35 days; Die-cast parts: approximately 25-35 days; Machined parts: approximately 7-15 days.
Question 4: Do you provide post-casting processing services?
Answer 4: Yes! We can provide services such as CNC machining, grinding, heat treatment, electroplating and painting according to your needs.
Question 5: What is the ordering process like?
Answer 5: Inquiry -- Quotation -- Price/Drawings Confirmation -- Contract Signing -- Mold + Sample Production -- Sample Confirmation -- Mold Adjustment (if necessary) -- Batch Production -- Delivery