Custom Precision Carbon Steel Hot Forging for Auto/Truck/Excavator/Tractor/Crane/Automobile/Industrial/JAC Parts

Product Description

Custom Precision Carbon Steel Hot Forging for Auto/Truck/Excavator/Tractor/Crane/Automobile/Industrial/JAC Parts

Product Description

Our factory specializes in customizing high-precision carbon steel hot forging parts, which are widely applicable to automobiles, trucks, excavators, tractors, cranes, industrial equipment, and JAC series supporting components. We adopt the high-temperature precision hot forging process, resulting in dense forging structure, high strength, large bearing capacity, excellent fatigue resistance and no deformation, making them suitable for various harsh working conditions of heavy industry and vehicles. We support OEM non-standard customization and CNC precision processing. The entire process is strictly quality inspected. The factory directly supplies from the source, ensuring stable quality, reliable delivery time, and is open to overseas customers for consultation on sample production and bulk purchasing.

Processing Craft	Drawings→ mould making → die casting →rough machining → CNC machining→surface treatment →product checking→ packing →delivery
Tolerance	± 0.02mm
Quality Assurance	ISO9001;2015 Certified, SGS Certification
Inspection	1.Foundry in-house: 100% inspection on critical dimension; 100% on appearance. 2.Third Party inspection available upon requirement
Features & Advantage	1.High machining accuracy, the flatness within 0.1mm. 2.High strength and not easy to deform, has good electrical and thermal conductivity. 3.High finish appearance, smooth surface roughness is Ra1.6 after machining.

Item	Description
Service	OEM / ODM or Sample Production
Process Technology	Precision CNC Machining + Surface Treatment
Material we can cast	grey iron, ductile iron , pig iron,carbon steel, stainless steel, alloy steel,aluminum alloy, aluminium, A380, aluminum 6061,zinc alloy ,copper, brass, bronze CuZn38,H62,etc.
Size	Customized as customer's drawings
Weight Range	0.02-120 KGS
Application & Service	Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, such as engine bracket, truck chassis bracket, gear housing , gear cover, pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Heat treatment	Annealing,Solution,Normalizing,Tempering,Quenching,Induction hardening,Hardening and tempering
Tolerance	±0.02mm
Surface Treatment	Polishing, Plating, Machining, Anodizing, shot, sand blasting, zinc plated, oxide, galvanized etc.
Testing	Three coordinate measurement machine for testing.Testing Machine Digital Height Gauge, caliper,, projection machine, roughness tester, hardness tester and so on
Certification	ISO9000,TS16949, ISO14001
Standard	ISO , DIN, AISI, ASTM, BS, JIS, etc.

Workshop

Complete Production Configuration
Full-set forging equipment supports one-stop production covering cutting, forging, heat treatment, finishing and inspection.
Custom Development Capability
We provide independent mold design and rapid prototyping. Working with carbon steel, alloy steel, stainless steel and aluminum alloy, we deliver free forging, die forging and precision forging for prototype and mass-batch orders.
Full-Process Quality Control
Metallurgical and non-destructive testing (NDT) are applied to monitor raw materials, production processes, metallurgical performance and dimensional accuracy. Our forgings serve construction machinery, automotive, mining, valve and agricultural machinery industries.

Main Forging Equipment
- Heavy-duty rapid forging hydraulic press: Large press unit for upsetting & reaming big ingots, producing large heavy-duty forgings
- Precision forging machine: Near-net-shape forming for bars, shafts and hollow components, tolerance ±1 mm
- Hydraulic forging press: High-precision pressure & stroke control for rods and structural parts

Auxiliary Processing Equipment
- CNC machining center: Precision milling, drilling and turning
- Advanced heat-treatment line: Optimizes forgings' mechanical performance
- Surface treatment & cutting: Sandblasting, shot blasting, phosphating, painting, laser cutting

Application Fields

Automotive industry
Forged structural components, transmission parts, chassis accessories, with high strength ensuring the safety of vehicle load-bearing.
rail traffic
Wheel sets, connectors, braking system rail transit forgings have stable performance under long-term vibration conditions.
Construction machinery / Loaders
For heavy-duty forging parts of cranes, loaders and excavators, they have strong impact resistance.
Aerospace tooling
High-precision forgings for aerospace tooling, with strict control over materials and tolerances.
New Energy
Wind power equipment forging flanges, shafts and structural components.
Hardware tools
Hand tools, hardware components, high-hardness forging blanks.
Mechanical parts
Gears, shafts, connection parts general mechanical forging parts.
Mining parts
Mining machinery wear-resistant forging parts, suitable for harsh mining environments.
Passenger cars / Trucks parts
Engine, suspension, transmission system forging parts for passenger cars and heavy trucks.
Industrial components
Pipes, pressure vessels, custom industrial forging parts for general equipment.

Our Advantages

 

• Full in-house support
  We provide customized OEM services. All tooling is independently designed and manufactured by our own team.
• Professional engineering team
  We offer one-stop solutions including product design, structural optimization and performance testing & analysis.
• Strict manufacturing standards
  Our production complies with international gear standards: DIN 3960 Class 8-4, ISO 1328 Class 8-4, AGMA 2000 Class 10-15, JIS 1702-1703 Class 0-2.
• Custom packaging
  Packaging solutions can be customized to meet your specific demands.
• On-time delivery
  We guarantee reliable just-in-time delivery for all orders.

Packaging & Shipping

Transportation method:
1) For products weighing 0 - 100 kilograms: Priority will be given to express delivery and air freight.
2) For products weighing more than 100 kilograms: Priority will be given to sea freight.
3) According to custom specifications.

Packaging and delivery:
1. Packaging details: Each product is packaged with plastic preservatives, EPE foam plastic bags, outer cardboard boxes, or wooden boxes, or iron boxes. Customized packaging can also be provided according to the customer's special requirements. Additionally, customized packaging needs to be prepared in advance one week in advance.
2. Delivery details: The international express delivery time, DHL/UPS/FedEx usually takes 3 to 5 working days; DHL/UPS/FedEx/TNT etc. express delivery takes 7 to 8 working days.


Q1. What is your terms of payment?
 A: T/T 30% as deposit, and 70% before shipment.
Q2. What is your terms of delivery?
A:  EXW, FOB, CFR, CIF.
Q3.  What are the company's main projects?
A: Forging, OEM Metal Parts, CNC Machining.
Q4. What's the delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q5. How can you ensure the Quality?
A: We have professional QC department to guarantee the quality.
Q6. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q7. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.



 Quality First, Price Best, Service Foremost!
 We assure you of our best services at all times!