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| Customization: | Available |
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| Die Casting Machine Type: | Hot Chamber Die Casting Machine |
| Die Casting Method: | Precision Die Casting |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Product name
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China Custom Adc12 A380 Aluminum Alloy Die Casting Auto Spare Parts with CNC Machining
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Quotation
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According to your drawing(size, material, thickness, processing content, and required technology, etc)
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Tolerance
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+/-0.01mm
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Materials Avaiable
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Aluminum alloy ADC12, ADC10, A360, A380, A356
Magnesium Alloy AZ91D, AM60B
Zinc alloy ZA3#, ZA5#, ZA8#
(Can be customized as customers' requirements)
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Surface Treatment
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Polishing, general/hard/color oxidation, surface chamfering, tempering, etc.
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Processing
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Design→Molding→Die-Casting→Drilling→Drilling→Tapping→CNC Machining→Polishing→Surface Treatment→Assembly→Quality Inspection→Packaging→Shipping |
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Application industry
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Intelligent devices, 3C products, medical devices, automotive and motorcycle accessories, mechanical parts, electric tools, household appliances and furniture components, LED lighting components, building materials hardware, other metal structural components
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Drawing Formats
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PRO/E, Auto CAD, Solid Works , UG, CAD / CAM / CAE, PDF
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Technical: Aluminum die casting
Material: A380/ADC12/EN46000/AlSi9Cu3/AlSi10/AlSi12
Standards: DIN, ASTM and BS, JIS.
Casting Machining Locking pressure: 180Ton/280 Ton/400 /500/800/1000Ton
Precision Machining: Advanced CNC Machining center, lathe machining, milling machining, drilling machining. etc.
Application: Automatic,LED lighting,mechanical industry,pneumatic.
Surface finish: Powder coating, chrome plating,anodizing, zinc plating, polishing,
Packing: wooden cases or as your require.
Production capacity:
1. Material for die casting: Aluminum, zinc Alloy, aluminium alloy etc.
2. Adoption standard: BS,DIN,ASTM GB etc.
3. Weight range:0.5~5000kg.
4. Producing capacity : 2,000 tons per month .
5. Main application: Metallurgy;Machinery;Plastics;Rubber;Pharmaceutical;Textiles; Mining; Paper-making; Packaging.
6. Main equipments: Furnaces;heat treatment furnaces;direct-reading spectrometer;shot -blasting equipments, etc.
7. Surface treatment: polishing,plating,shot blasting,heat treatment ,etc
8. Inspection and test: Foundry in home,third part inspection,Material report,UT, MT, RT, and PT,etc..
9. Packing and shipping : Stand export packing;20day make modul & sample;delivery time against your quantity.
10. Casting service: your logo, character, trade name, number etc can be casted on the surface clearly.
Customer design or samples will be very welcome.
Quality: Wonderful mold design, mature technical and advanced Machining engage our product with nice smooth and excellent mechanical properties.
| Material | Aluminum Alloy ADC12 ,A380, Al 6061 |
| Surface Treament | Anodising, powder coating, sand blasting, painting |
| Part Weight | from 3 g --- 20kgs |
| Application | Industry fittings and Construction and Decoration. |
| Casting Machine | 200-1200 tons |
| Capability | Output 100 tons per month. |
| New Moulds | Opening new mould for about 30 days. |
| Fabrication | Die designing→Die making→Smelting&alloying→QC→Die casting→remove burrs →QC→Surface treatment→QC→Packing→QC→Shipping→After-Sale Service |
| Deep Processing | CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling |
| Certification | 1. ISO9001-2008/ISO 9001:2008; |
| 2. GB/T28001-2001(including all the standard of OHSAS18001:1999); | |
| 3. GB/T24001-2004/ISO 14001:2004; | |
| 4. GMC. | |
| MOQ | As customers. Usually 10-12 tons for a 20'FT; 20-23 tons for a 40HQ. |
| Free Samples | YES |
| Payment | 1. T/T: 50% deposit, the balance will be paid before delivery; |
| 2. L/C: the balance irrevocable L/C at sight. | |
| Delivery time |
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| 2. Bulk Order: 30-40 days | |
| OEM | Available. |
1 We can customize the products according to customer's drawing or sample.
2 We can customize die casting products from 0.5kg to 1500kg
3 Our capacity is 20t/day for die casting
4 Our products are totally for export and mainly export to Europe and America, therefore, we know the technical standard of Europe and America very well.
5 Our factory has installed dust removing equipment and our products are environmental protection.
6 We've got a sound customer service team.
7 We have perfect quality management system.
1. What is die casting?
Die casting is a manufacturing process in which molten metal is injected into a steel mold (die) under high pressure. Once the metal cools and solidifies, the mold is opened, and the cast part is ejected. This process is used to create complex, high-precision parts for a wide range of industries.
2. What materials are commonly used in die casting?
The most commonly used metals in die casting are:
Aluminum: Lightweight, corrosion-resistant, and ideal for automotive, aerospace, and electronics.
Zinc: Offers good strength, durability, and surface finish; commonly used in consumer goods and hardware.
Magnesium: Lightweight, strong, and used in industries such as automotive and electronics.
Copper: Provides excellent heat resistance and electrical conductivity, typically used in high-performance applications.
11. Can die casting parts be modified after production?
Some minor modifications can be made to die-cast parts, such as machining or finishing. However, due to the precision and complexity of the die casting process, it is typically more cost-effective to modify the design before the die is created.
12. How do I get a quote for die casting parts?
To receive an accurate quote, you will need to provide:
Part Drawings: Detailed drawings of the part, including dimensions, tolerances, and material specifications.
Estimated Quantity: A rough idea of the number of parts you need.
Material Requirements: Specify the metal or alloy you want to use.
Surface Finish: Indicate if you require any surface treatments or coatings.
Production Timeline: How quickly you need the parts.
9. What is the lead time for die casting parts?
The lead time can vary depending on the complexity of the part, the material used, and the production volume. Generally, for initial samples, it can take 2-6 weeks for tooling and prototyping. For mass production, parts can be made in just a few days to weeks depending on the quantity and specifications.
10. What is the difference between die casting and other casting methods (e.g., sand casting, investment casting)?
Die Casting: Uses a high-pressure injection of molten metal into a steel mold, resulting in high precision and faster production for large volumes.
Sand Casting: Involves pouring molten metal into a sand mold. It's slower and more labor-intensive but can accommodate larger parts.
Investment Casting: Uses a wax pattern that is coated with a ceramic shell, which is then melted out. It's great for complex parts but is slower and more expensive than die casting.
8. How do I choose the right material for my die-cast part?
Choosing the right material depends on factors such as:
Mechanical Properties: Strength, weight, and durability requirements.
Corrosion Resistance: Depending on the operating environment, some materials may be more resistant to corrosion (e.g., aluminum or zinc).
Cost: Material costs vary, so it's essential to balance performance with budget constraints.
Weight: Lighter materials like magnesium or aluminum are ideal for applications where weight is critical.
7. What are the limitations of die casting?
Initial Tooling Costs: Creating the die (mold) can be expensive, especially for complex parts.
Material Restrictions: Some metals may not be suitable for die casting due to their high melting points or low fluidity.
Size Limitations: Die casting is generally best for producing small to medium-sized parts. Very large parts may not be practical for this process.
6. How is the quality of die casting parts ensured?
Quality control in die casting involves:
Material Selection: Ensuring the right alloy is used for the intended application.
Precision Molds: Molds must be designed and maintained to ensure they create accurate parts.
Inspection: Parts are inspected for dimensional accuracy, surface finish, and structural integrity. Techniques include visual inspection, x-ray, and ultrasonic testing.
Post-Processing: Additional operations, such as trimming, machining, or coating, may be used to meet specific quality standards.
5. What are the typical applications of die-cast parts?
Die-cast parts are found in many industries, including:
Automotive: Engine components, structural parts, and decorative elements.
Electronics: Housings for devices such as computers, phones, and TV parts.
Aerospace: Structural parts, brackets, and casings.
Consumer Goods: Home appliances, tools, and toys.
Industrial Equipment: Machinery parts, gearboxes, and brackets.
4. What types of parts can be made using die casting?
Die casting is used to make a wide variety of parts, including:
Automotive components (engine blocks, transmission housings, etc.)
Electronic housings (computers, mobile devices)
Industrial machinery parts (gears, brackets, etc.)
Consumer goods (toys, kitchen appliances, etc.)
Medical equipment parts (housing, frames, etc.)
3. What are the advantages of die casting?
Precision: Die casting produces highly accurate parts with fine details.
High Production Rates: Once the mold is made, large quantities of parts can be produced quickly.
Cost-Effective for Mass Production: The process becomes more economical as production volume increases.
Complex Geometries: Die casting can produce intricate shapes that would be difficult or expensive to achieve with other manufacturing methods.
Good Surface Finish: The parts typically have a smooth surface and may require little or no post-processing.
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