Precision Iron Casting 3D Flexible Modular Welding Table with Jigs/Fixtures

Product Description

Precision Iron Casting 3D Flexible Modular Welding Table with Jigs/Fixtures

Product Description

 Welding Fixture Tables 3D Welding platform with Kits are modularity and flexibility. All components are grouped into categories so that they can be matched to each other. Users can choose fewer modules to achieve various quick positioning and clamping functions. This design allows the fixture to adapt to workpieces of different shapes and sizes, increasing versatility and flexibility.

Welding Fixture Tables and clamping kits can effectively prevent and reduce welding deformation by accurately and reliably positioning and clamping the workpiece, keeping the workpiece in the best welding position, thereby improving the welding speed and the formability of the weld. s can replace blanking and marking work, reduce the dimensional deviation of products, and improve the accuracy and interchangeability of parts.
During use, the operator can quickly set up the required tooling according to the size of the workpiece without using measuring tools. This flexibility allows the fixture to function in a variety of work situations, especially during welding and assembly of large workpieces. In addition, due to the structural design of the three-dimensional flexible welding tooling fixture, it can be reused, saving costs in the long run.

                

Product Parameters

Size	1200*1000mm
Thickness	25mm
System	D28 welding Tables
Table top hole spacing	100*100mm
Material	Q355 Steel
Table fixture accessories	Have,Customized as your request
Surface treatment	Nitrided
Duration	30 days
Other size	Customized

Compared with traditional manual welding, the 3D welding platform has the following advantages:
1. Able to achieve large-scale, efficient and high-precision welding operations;
2. The welding process does not require manual intervention and can avoid errors caused by human factors;
3. It can avoid deformation during welding;
4. Seamless welding and multi-angle welding can be performed to improve welding quality.
3D Welding Table is a universal welding clamping and fixturing system to meet fixing requirements of any different welding structures.  With multi-functions and reusability, it makes your welding, machining, assembling and inspection works get higher productivity, better work quality,reduce your project investment cost, and shorten lead time.  One set welding table and clamping accessories can match freely to meet the demands of workings for all welders and give you flexibility to adapt to each different project.

product specifications

NO.	Welding Table  Specification	Dimension	Hole Diameter	Material
1	4000mm*2000mm	3D/2D	D28/D16	Cast lron /Steel /0345
2	3000mm*20000mm	3D/2D	D28/D16	Cast lron /Steel /0345
3	3000mm*1500mm	3D/2D	D28/D16	Cast lron /Steel /0345
4	2400mm*1200mm	3D/2D	D28/D16	Cast lron /Steel /0345
5	2000mm*1000mm	3D/2D	D28/D16	Cast lron /Steel /0345
6	1500mm*1000mm	3D/2D	D28/D16	Cast lron /Steel /0345
7	1200mm*1000mm	3D/2D	D28/D16	Cast lron /Steel /0345

Hole: D28
One:Universal 3D casting welding table:
1. Flatness up to: 010/1000
2. The verticality between the side surface and the upper surface reaches: 010/200
3. The roughness of the working surface reaches: 16um
4 scale line specification: 100x100+005mm
5. Hole spacing: 100003mm
6. Material: casting (HT250), the overall annealing heat treatment to eliminate internal stress Place it for three to six months for natural aging treatment.
7.Supporting legs of the workbench:the load-bearing capacity of the standard type is 2T.

Two:Support angle iron
1. For casting HT300.
2. The flatness is 015/1000mm, and the verticality reaches 015/1000mm.
3. The position accuracy of each hole system does not exceed +0.05mm, and the size accuracy of the holes is P28D10.
4. The surface roughness of the working surface reaches Ra32

Three: Positioning angle ruler and positioning square ruler
1. The material is 45# steel quenched and tempered, blackened
2. The flatness is 015/1000mm, and the verticality reaches 015/1000mm.
3.The position accuracy of each hole system on the supporting angle iron does not exceed +0.05mm, and the dimensional accuracy is P28D10

Four: quick locking pin
1. Five steel balls must be used for positioning to ensure positioning accuracy
2. The material is 45# steel, quenched and tempered, and the dimensional accuracy of the lock pin is 28h7. Steel ball quenching treatment
3.locking force 21500KG

Five: Compression parts
1. It is a round pipe connection with flexible operation and no shaking after clamping. The clamping force is 100Kg~500Kg.
2.The pressure head adopts a split structure, which is convenient for maintenance and replacement. The working part is heat treated.
3. The surface has no burrs, corrosion spots and scratches, cast There are no slag inclusions and pores on the surface of the parts, and no peeling off the paint surface

Six: Technical requirements for related configuration accessories
1. Overall heat treatment of clamping and positioning parts, non-working surface painting treatment
2. Each module can realize XYZ and angle direction adjustment, and the flatness of each positioning surface is <020/1000mm, and the verticality is < 0.15/1000mm, parallelism <020/1000mm
3. The surface roughness of the working plane of each module is 32pmu

Modularity and flexibility:
      Can be connected and changed arbitrarily according to the shape of workpiece.
High precision:
      The precision can reach decimillimetre(dmm) for fixing and clamping.
Quick fixing and clamping:
      Only spending a few minutes to fix and clamp workpieces from one to another.
Ease to operate:
      Only 2 hours, any worker can learn how to use it quickly.
High price-performance ratio:
      1 set of modular flexible fixture can replace all traditional dedicated fixtures.Saved a lot of time, labor, material resources and funds for enterprises.
Clean, tidy and environmental Friendly:
      Compared with mountains of rusty dedicated fixtures, modular flexible fixtures are the optimal choice.



          1. Q: Why choose Shengao product?
          A: We shengao have our own plant Weifang Shengao machinery Co., Ltd, therefore, we can
          surely promise the quality of every product and provide you comparable price.

          2. Q: Do you provide OEM Service?
          A: Yes, we provide OEM Service.

          3. Q: Do you provide customized products?
          A: Yes. Customers give us drawings and specifications, and we will manufact accordingly.

          4. Q: What is your payment term?
          A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.


          If there's anything we can help, please feel free to contact us.