Customized Machined Steel Forged Spline Flange Axle Rod Forging Spindle Shaft Head

• Customization: Available
• Application: Aerospace Industry, Agricultural Equipment, Automotive Industry, Construction Industry, Marine Industry, Medical Industry, Machinery Parts
• Certification: CE, EPA, GS, ISO9001, CE, RoHS, ISO 9001:2000, ISO 9001:2008
• Model NO.: SA-FH
• Corrosion Resistance: High Corrosion Resistance
• Journal Diameter Dimensional Accuracy: IT6-IT9
• Journal Relative Position Accuracy: 0.01-0.03mm
• Journal Surface Roughness: 0.63-0.16μm
• Material: Alloy Steel
• Number of Splines: 6 Splines
• Surface Treatment: Electroplating
• Tolerance Class: IT6
• Type: Metal Forging Part
• Item: Shaft Head
• Molding Style: Forging
• Molding Technics: Pressure Casting
• Heat Treatment: Normalizing
• Forging Tolerance: +/-0.1mm
• Standard: ASTM
• Place of Origin: Shandong, China
• Use: Machinery
• Shape: Taper Shaped
• Dimensions: as Your Requirement
• Quality Control: 100% Inspected
• Advantages: Within 20 Days After Receiving Last Confirm Info
• Unique: China Gold Supplier
• Supply: Drawing Design
• Standard or Nonstandard: Nonstandard
• Transport Package: Plywood Box
• Specification: SGS, ISO9001: 2008
• Trademark: ShengAo
• Origin: Weifang, Shangdong, China
• HS Code: 87089910
• Production Capacity: 50000PCS/Month
• Package Size: 50.00cm * 50.00cm * 60.00cm
• Package Gross Weight: 100.000kg

Product Description

Customized Flexible Machined Head Steel Forging Spindle Forged Shaft Head Forged Spline Flange Shaft

Shaft head used for cranes, transportation, nuclear power, shipbuilding, industry, bridges, aerospace, etc

We can machine and manufacture wind turbine main shafts for customers. We can specialize in the production of wind turbine shafts of different specifications.

We can provide wind turbine main shafts of various materials, such as ZG430640 cast steel, 60#, 65#, 65Mn, 42CrMoA or according to your requirements.

Specification:
Material: 34CrNiMo6, 42CrMo4
Weight: about 15t
Production capacity: 0.75MW-3MW
Maximum weight: 23T
Craft: Forging and Casting
Usage: used for wind power generation
Inspection: During each process and after the product is finally manufactured, all items are thoroughly inspected and tested to ensure the highest quality products are put on the market.

Product Description

 

Product name: Forged shaft head 
Forging equipment: Hydraulic press
Processing property: hot forging
Packing: Wooden case
Min order: 10pcs

Heat Treatment	Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument	composition testing	Spectrometer, Metallographic microscope
	Performance testing	Hardness tester, Tensile testing machine
	Size Measuring	CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
		Thread Gauge , Height Gauge
Roughness	Ra1.6~Ra6.3
Machining Equipment	CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines,
	Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
Quality control	Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products
Surface Treatment	Shot Blast ,  Powder Coating, Polishing, Galvanized , Chrome Plated
Lead Time	Normally 30 - 45 Days.
Payment Terms	T/T, L/C etc
Material Standard	ASTM , AISI , DIN , BS, JIS, GB etc
Certification	ISO9001:2008

Our Advantages

 

Our Advantages:

Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. 
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations.
The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and  provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.

      Our Services
      1. Long standing reputation in this field.
      2. Specialization is standard and accurate meet your requirement.
      3. OEM quality standard guaranteed.
      4. Product upgrading and expansion of species.
      5. Good quality with competitive prices.
      6. Flexible and convenient logistic service.
      7. Excellent and high quality control.
      8. Long lasting working life time.
      9. Sufficient storage.
     10. Original truck spare parts and professional manufacture.
     11. High technology and stable performance.
     12. Various size and models available.
* Provide technical process analysis, development and manufacturing integration of resources according to customer requirements, to provide different processes of OEM castings and forgings and CNC machining parts.
* We supply both machined and non-machined castings and forgings to various industries, starting with OEM suppliers.
* We are both a manufacturer and a trading company, breaking the limits of a single factory
* We have 100 strategic partners for production of different technologies
* Professional team including translators, engineers, inspectors and customer service * has developed more than 10,000 products to date
* 20 years of independent development and design capabilities
* 20 senior engineers
*Auto CAD/Pro Engineer /Solid Works
* Our forging processes are open die forging, precision forging, die forging
* Dual control of standard and OEM products
* Our factory has a variety of equipment, such as lathes, CNC, drilling machine, milling machine, boring machine, planer.
* Delivery time and packaging can be completely controlled according to customer requirements.

Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1. First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2. Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3. The final step of production process is magnetic particle flaw detector of the metal parts to detect it's hidden
crack or other defects.
4. All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100%  inspected.
The relevant testing equipment pictures are as following:

FAQ

 

1. Question: What are forged and cast parts?
Answer: Castings are melted, poured, and solidified, while forgings are physically forced into shape while maintaining a solid state.

2. Question: What are the benefits of forging?
Answer: Impact resistant and corrosion-resistant. Forged parts have a tight structure, making them more mechanically strong.

3. Question: What are the benefits of forging products?
Answer: In most cases, forging produces a grain structure that corresponds to the external contour of the part, thereby achieving optimal strength, ductility, impact resistance, and fatigue resistance. Widely used in various precision industries.

4. Question: Why choose forging?
Answer: If your parts or components require enhanced strength and reliability with cost saving advantages, forging is a great choice. Forging has a wide range of applications and is suitable for various industries. It is also compatible with many grades of steel and stainless steel. More modular.


Quality First, Price Best, Service Foremost!
We assure you of our best services at all times!