TUV/SGS Light Weight Aluminum Die Casting Aluminum Shell Parts

• Customization: Available
• Die Casting Machine Type: Hot Chamber Die Casting Machine
• Die Casting Method: Precision Die Casting
• Model NO.: SA-SC
• Machining: CNC Machining
• Material: Aluminum Alloy
• Surface Preparation: Polishing
• Pressure Chamber Structure: Vertical
• Tolerance Grade: 6
• Casting Surface Quality Level: 2
• Certification: CE, RoHS, ISO9001:2015
• Item: Die Casting Parts
• Raw Material: Aluminum Alloy
• Technics: Die Casting+CNC Machining
• Model Number: Customized
• Brand Name: Shengao, OEM
• Toerance: +-0.2mm
• Testing: Magnetic, Particle Inspector CMM
• Service: OEM and Customized
• Custom Made: Yes
• Logo Printing: Customized
• MOQ: 10-1000PCS
• Free Sample: Yes
• Inner Package: Carton Box/Plastic Bag
• Our Advantage: Factory Direct Sales
• OEM Service: Yes
• Transport Package: Pallet, Iron Frame, Flywood Box.
• Specification: SGS, ISO9001: 2008, DIN, ASTM, GB, EN124
• Trademark: Shengao
• Origin: Weifang City, Shandong Province
• HS Code: 87089910
• Production Capacity: 50000PCS/Month
• Package Size: 50.00cm * 40.00cm * 20.00cm
• Package Gross Weight: 3.000kg

Product Description

                                       TUV/SGS Light Weight Aluminum Die Casting Aluminum Shell Parts

Product Description

 

Material	Aluminum alloy: ADC12, ADC10, A360, A380, A356, 6061, 6063 Magnesium alloy: AZ91D, AM60B,  Zinc alloy: ZA3#,ZA5#,ZA8#
Processing Craft	Drawings→ mould making → die casting →rough machining → CNC machining→surface treatment →product checking→ packing →delivery
Tolerance	± 0.02mm
Surface Treatment	Electroplating,  Electrophoresis, Anodization, Polishing, Sandblasting, Passivation, Powder coating, Spray painting, Etc.
Quality Assurance	ISO9001:2015 Certified, SGS Certification
Quality Guarantee	Two years
Inspection	1.Foundry in-house: 100% inspection on critical dimension; 100% on appearance. 2.Third Party inspection available upon requirement
Mainly Testing Facility	Three-dimensional measuring instrument (CMM), Salt spray test box, Dynamic balance detector, Pneumatic detection
Features & Advantage	1.High machining accuracy, the flatness within 0.1mm. 2.High strength and not easy to deform, has good electrical and thermal conductivity. 3.High finish appearance,smooth surface roughness is Ra1.6 after machining. 4.No granules, no spots and no painting peel off in appearance. 5.Smooth appearance, corrosion resistance. 6.Pass 20000 Times Wear Resistance Test.
Standard	1.Aluminum alloy: ISO3522-84, ASTMB85-96, JISH5302:2000, EN1706:1998 2.Magnesium alloy: ISO/DIS16220-1999, ASTMB93/B93M-98, EN1754-1997 3.Zinc alloy: ISO301-1981,ASTMB327-98, JISH2021:1999, EN12844:1998

 

        Manufacture Process:
        1.Review the part design,drawings and quality standard from clients.
        2. Mould and Tooling design & manufacturing
        3. Mould and Tooling testing & confirm the sample
        4. Die casting raw castings
        5.Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating
        and other requirement from Customer
        6. Precision machining: CNC lathes, milling, drilling, grinding etc
        7. Full Inspection
        8. Packing
        9. Delivery
 

Our Workshop

 

      -Molds are carefully machined to the closest tolerance using the latest equipment; 
      -The prototype should be created if the customer require; 
      -We offer secondary processing such as oil spraying, screen printing, assembly ect. 
      -Traceability is maintained from all inspection gages 
      -Mold repair and maintenance are also supported internally.

Inspection

 

Material	Aluminum Alloy ADC12 ,A380, Al 6061
Surface  Treament	Anodising, powder coating, sand blasting, painting
Part Weight	from 3 g --- 20kgs
Application	Industry fittings and Construction and Decoration.
Casting  Machine	200-1200 tons
Capability	Output 100 tons per month.
New Moulds	Opening new mould about 30 days .
Fabrication	Die designing→Die making→Smelting&alloying→QC→Die casting→remove burrs →QC→Surface treatment→QC→Packing→QC→Shipping→After Sale Service
Deep  Processing	CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling
Certification	1. ISO9001-2008/ISO 9001:2008;
	2. GB/T28001-2001(including all the standard of OHSAS18001:1999);
	3. GB/T24001-2004/ISO 14001:2004;
	4. GMC.
MOQ	As custimer's .  Usually 10-12 tons for a 20'FT; 20-23 tons for a 40HQ.
Free  Samples	YES
Payment	1. T/T: 50% deposite, the balance will be paid before delivery;
	2. L/C: the balance irrevocable L/C at sight.
Delivery  time	Mould: 35-45 days
	2.  Bulk Order: 30-40 days
OEM	Available.

Packaging & Shipping

 

FAQs:     

Q1.What is the specific fabrication process ?

Die designing→Die making→Smelting&alloying→QC→Die casting→remove burrs→QC→Surface treatment→QC→Packing→QC→Shipping→After Sale Service

Q2.What's the production time for new molds and mass production?

10-30 days to make the new moulds, mass production takes around 25 days, we can process urgently if needed.

Q3.Can you send me samples ?

Yes, Samples are for free, and freight is on your side.

Q4.How long is the lifetime ?

Powder coating for 18-20 years outdoor.

Q5.What is the payment terms ?

T/T: 30% deposit, the balance need to be paid before delivery.

     
        Please feel free to contact us if you have any demand.