Custom Made ADC12 Aluminum Alloy Die Casting for Auto/Automotive Part

• Customization: Available
• Die Casting Machine Type: Hot Chamber Die Casting Machine
• Die Casting Method: Precision Die Casting
• Model NO.: SA-YZJ
• Application: Machinery Parts
• Machining: CNC Machining
• Material: Aluminum Alloy
• Surface Preparation: Oxygenation
• Pressure Chamber Structure: Vertical
• Tolerance Grade: 6
• Casting Surface Quality Level: 2
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• Item: Die Casting
• Brand Name: Shengao, OEM
• Raw Material: Aluminum Alloy
• Techincs: Die Casting
• Factory: Over 15 Years'experience
• Certificate: SGS, ISO9001:2008, ASTM, DIN, G
• Delivery Time: 30 Days After Receiving The Payment
• Service: OEM and ODM
• Place of Origin: Weifang City. Shandong Province. China
• OEM Service: Yes
• Custom Made: Yes
• Logo Printing: Customized
• MOQ: 10-1000PCS
• Free Sample: Yes
• Inner Package: Carton Box/Plastic Bag
• Transport Package: Pallet, Iron Frame, Flywood Box.
• Specification: SGS, ISO9001: 2008, DIN, ASTM, GB, EN124
• Trademark: Shengao
• Origin: Weifang City, Shandong Province
• HS Code: 7325109000
• Production Capacity: 500ton/Month
• Package Size: 120.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 150.000kg

Product Description

                      Custom Made ADC12 Aluminum Alloy Die Casting for Auto/Automotive Part

 

Product Parameters

 

Product Name	Aluminum/ Zinc/ Magnesium die casting service
Weight	0.015-8kg (0.033-18lb)
Process Name	1	Incoming material inspection	8	Cleaning
	2	Material	9	Appearance inspection
	3	Melting	10	Leakage testing
	4	Die casting	11	Inspection parts after chromating
	5	Deburring	12	Packaging
	6	Process inspection	13	Inspecting for delivery
	7	Machining	14	Delivery
Drawing	Provide by customer, or design according as the sample
Drwing format	Pro/E, AutoCAD, Solidworks, CAXA, UG, CAD, CAM, CAE, STP, IGES, etc.
Mould	Design and produce by ourself

Aluminum die cast process is a process in which the molten liquid of aluminum alloy is poured into the mold and solidified into a casting under the action of pressure.
Our factory has 280-1260 tons of cold die casting machine, which adopts high-pressure casting. The product produced by us not only have high surface tolerance grade, good roughness and high strength, but also have high productivity,at least 50000 pcs per month,and our product scrap rate is controlled within 2%. At the same time, we are also equipped with a CMM to detect and control the product tolerance and size within the range of customer requirements,and it's toelrance is 0.0005.We also provide assembly service if customers requires.
Our factory also specialized in customized production and processing of various metal parts, such as automobile and motorcycleprecision die castings spare parts, customized led light housings, electrical parts, communication equipment spare parts,fire-fighting accessories, furniture metal accessories, etc. Some of these metal parts will require high precision to meet the product assembly requirements, so our company is equipped with 24 CNC machining centers and more than 22 CNC milling machines and lathes.

Production process

         1.Review the part design,drawings and quality standard from clients.
         2. Mould and Tooling design & manufacturing
         3. Mould and Tooling testing & confirm the sample
         4. Die casting raw castings
         5.Surface treatment: Trimming,Deburring, polishing, cleaning,
         passivation & power coating and other,requirement from Customer
         6. Precision machining: CNC lathes, milling, drilling, grinding etc
         7. Full Inspection
         8. Packing
         9. Delivery
 

       -Molds are carefully machined to the closest tolerance using the latest equipment; 
       -The prototype should be created if the customer require; 
       -We offer secondary processing such as oil spraying, screen printing, assembly ect. 
       -Traceability is maintained from all inspection gages 
       -Mold repair and maintenance are also supported internally.

Material	Aluminum Alloy ADC12 ,A380, Al 6061
Surface  Treament	Anodising, powder coating, sand blasting, painting
Part Weight	from 3 g --- 20kgs
Application	Industry fittings and Construction and Decoration.
Casting  Machine	200-1200 tons
Capability	Output 100 tons per month.
New Moulds	Opening new mould about 30 days .
Fabrication	Die designing→Die making→Smelting&alloying→QC→Die casting→remove burrs →QC→Surface treatment→QC→Packing→QC→Shipping→After Sale Service
Deep  Processing	CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling
Certification	1. ISO9001-2008/ISO 9001:2008;
	2. GB/T28001-2001(including all the standard of OHSAS18001:1999);
	3. GB/T24001-2004/ISO 14001:2004;
	4. GMC.
MOQ	As custimer's .  Usually 10-12 tons for a 20'FT; 20-23 tons for a 40HQ.
Free  Samples	YES
Payment	1. T/T: 50% deposite, the balance will be paid before delivery;
	2. L/C: the balance irrevocable L/C at sight.
Delivery  time	Mould: 35-45 days
	2.  Bulk Order: 30-40 days
OEM	Available.

1. Aluminum Die Casting is made of aluminum alloy, also can be produced according to your requirements.
2. We are professional manufacture and exporter for different kinds of metal parts. We are making stamping, die casting, forging, machining parts with different materials, such as brass, aluminum alloy, steel, stainless steel, zinc alloy.
3. Our strong R&D and QC department can control the products to meet your strict requirement. No matter you have a drawing or a sample, we can give you the quotation within 24 hours.
4.Different kinds of finish available,l like anodized, power coating, painting, polishing, electrophoress, plating ect
5. Different dimensions according to the client's request
6. Can provide various sizes and packing according to special requirements
7.We offer the engineer consultation to your design for production improvement and cost saving
8. Customized and tailored order are welcome
9. High quality and delivery in time
10.OEM and ODM
11.Inspection report and material test certificates are available upon request
Inspection Tools
In order to ensure the quality of the orders, our independent QC members to carry out strict inspection at each stage:
(1)Incoming material inspection                
(2)Inspection of work-in-progress
(3)Finished product inspection                    
(4)Random warehouse inspections

All of our operations are strictly compliant with ISO 9001 guidelines
We own automated casting lines, CNC machining, CMM inspection, spectrometers and MT testing equipment, X-ray.

After Inspection, we will provide size report, material report, detailed pictures,videos, or other testing report.

FAQ

Q:Can I have a sample order for die casting product? 
A:Yes, we welcome sample order to test and check quality. Mixed samples are acceptable. 

Q:What about the lead time? 
A:Sample needs 3-5 days, mass production time needs 1-2 weeks for order quantity. 

Q:Do you have any MOQ limit for die casting product order? 
A:Low MOQ, 1pc for sample checking is available. 

Q:How do you ship the goods and how long does it take to arrive? 
A:We usually ship by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Airline and sea shipping also optional. 

Q:How to proceed an order for die casting product? 
A:1.Let us know your requirements or application. 
2.We quote according to your requirements or our suggestions. 
3.Customer confirms the samples and places deposit for formal order. 
4.We arrange the production.

Q:Is it OK to print my logo on Die casting product? 
A:Yes. Please inform us formally before our production and confirm the design firstly based on our sample. 

Q:Do you offer guarantee for the products? 
A:Yes, we offer 2-5 years warranty to our products. 

Q:How to deal with the faulty? 
A:Firstly, our products are produced in strict quality control system and the defective rate will be less than 0.2%. 
Secondly, during the guarantee period, we will send new lights with new order for small quantity. 
For defective batch products, we will repair them and resend them to you or we can discuss the solution including re-call according to real situation.

Please contact us if you have any demand. We would provide our best price!