| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Forging is widely used in fields such as mechanical manufacturing, aerospace, and weapons industry, mainly for manufacturing parts with complex shapes, which can withstand impact loads or high temperatures and pressures, such as crankshafts, connecting rods, gears, blades, etc. Forging is a processing method that utilizes forging machinery to apply pressure to metal billets, causing them to undergo plastic deformation in order to obtain forgings with certain mechanical properties, shapes, and sizes. Forging can eliminate defects such as casting porosity in the smelting process of metals, optimize the microstructure, and, due to the preservation of complete metal flow lines, the mechanical properties of forgings are generally better than those of castings of the same material.
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Material
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Aluminum, Brass,Bronze,Copper,Stainless Steel,Steel Alloy, etc.
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Surface Treatment
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Zinc/Nickel/Chrome Plating, Passivation, Hardening, Clear Anodizing, Black Anodizing, Black Oxide, Coating, Degreasing, Brushing, Electronic
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Certificate
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ISO9001:2015
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Packing
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Inner packing: Plastic/paper wrap, bubble bag, PE foam, EPE cotton, PPbag Custom made Outer packing: carton box, steel pallet etc. |
Forging can eliminate defects such as loose cast metal produced during the smelting process, optimize the microstructure, and at the same time, because the complete metal flow line is preserved, the mechanical properties of forgings are generally better than those of castings of the same material.
After forging, the metal can improve its structure and mechanical properties. After the casting structure is deformed by hot working by forging, due to the deformation and recrystallization of the metal, the original coarse dendrites and columnar grains are transformed into equiaxed recrystallized structures with finer grains and uniform size, so that the original segregation, looseness, pores, slag inclusions, etc. in the steel ingot are compacted and welded, and its structure becomes tighter, which improves the plasticity and mechanical properties of the metal.
According to the forging temperature, it can be divided into hot forging, warm forging and cold forging.
According to the forming mechanism, forging can be divided into free forging, die forging, ring rolling and special forging.
The materials used for forging are mainly carbon steel and alloy steel of various compositions, followed by aluminum, magnesium, copper, titanium and their alloys.
The application of forging is not limited to the above-mentioned fields, but also includes automotive manufacturing, shipbuilding, construction engineering and other fields, mainly used for manufacturing engine cylinder blocks, cylinder heads, wheels, frames, etc. In the aerospace field, forging technology can enable metal materials to achieve better plasticity under high temperature and high pressure conditions, and ensure that products have high strength and durability. In addition, forging technology also has important applications in manufacturing high-precision metal products, which can ensure that metal materials can be accurately transformed into the desired shape during the deformation process, thereby ensuring the accuracy and quality of the products.
The core application areas of forgings also include aircraft, automobiles, diesel engines, marine forgings, weapons forgings, and petrochemicals. For example, about 85% of the components on an aircraft are forgings, including the turbine discs, rear journals, and blades of the aircraft engine; 71.9% of forgings on automobiles, such as crankshafts, connecting rods, etc. used in automotive engines; The commonly used forgings for diesel engines include cylinder heads, main journals, etc; Marine forgings are divided into three categories: main engine forgings, shaft forgings, and rudder forgings; In the weapons industry, 60% of tanks are forged parts; There are also widespread applications in petrochemical equipment, such as manholes and flanges for spherical storage tanks.
1) In-house capability: OEM service as per customers' requests, with in-house tooling
design & fabricating.
2) Professional engineering capability: on product design, optimization and
performance analysis.
3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class
10-15,JIS 1702-1703 class 0 to 2, etc.
4) Packing: Tailor-made packaging method according to customer's requirement.
5) Just-in-time delivery capability.
1. Long standing reputation in this field.
2. Specialization is standard and accurate meet your requirement.
3. OEM quality standard guaranteed.
4. Product upgrading and expansion of species.
5. Good quality with competitive prices.
6. Flexible and convenient logistic service.
7. Excellent and high quality control.
8. Long lasting working life time.
9. Sufficient storage.
10. Original truck spare parts and professional manufacture.
11. High technology and stable performance.
12. Various size and models available.
| Features: Forged Steel Forging Parts from China Supplier |
| 1) Materials: malleable iron, carbon steel, Alloy steel, stainless steel, aluminum, bronze, brass, etc. |
| 2) Standard: JIS, DIN, ASTM, BS |
| 3 ) Surface treatment :Electro Zinc Plating Hot deep zinc plating, Electrophoresis, Powder coating, Painting ,Shoot blasting etc. |
| 4) Weight: 0.1 -10,000kg |
| 5) Processes : Forging, CNC Machining. |
| 6) Manufacturing equipments: three die-forging product lines (3 ton stamp forging hammer product line, 1000 ton friction product line, 1250 ton press product line), various loose hammers and cylinder parts , automatic control ring forging machine, heat treatment cellar, digital control fibre natural gas car furnace, standing machine tool, machine tools, standing miller, standing drill machine, bench drill machine ,CNC machining centre etc |
| 7) Testing equipment: Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
| 8)Services |
| a) Also can design and manufacture forged according to the customers' requirement |
| b) ISO9001 quality control and inspection |
| c) In house & Third Parties |
| d) Ordering and warehousing |
| 9)Packing: Wooden cases or according to customers' needs |
1. Q: Why choose Shengao product?
A: We shengao have our own plant Weifang Shengao machinery Co., Ltd, therefore, we can
surely promise the quality of every product and provide you comparable price.
2. Q: Do you provide OEM Service?
A: Yes, we provide OEM Service.
3. Q: Do you provide customized forging products?
A: Yes. Customers give us drawings and specifications, and we will manufact accordingly.
Quality First, Price Best, Service Foremost!
We assure you of our best services at all times!
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