Precision Milling Turning Lathe Machining Hydraulic System Power Control Valve Oil Circuit Block

Product Description

Precision Machining Hydraulic System Power Control Valve Oil Circuit Block

Product Description

 

 

Material:	Aluminium6061/6063/7075/5052 etc, Stainless steel303/304/400/316, SteelQ235,20#,45#etc, Brass:C36000(C26800), C37700(HPb59),C38500(HPb58),C2200(CuZn37),C28000(CuZn40) etc, Copper;Beryllium bronze copper.
Process:	CNC turning,CNC milling, CNC grinding;CNC lathe machining, CNC boring;CNC drilling, surface treatment
Surface treatment:	Hardness anodizing black/clear, steel oxidizing dark-blue, electro-polishing, electroless nickel plating, silver plating, golden plating etc
Tolerance:	+/-0.001mm or +/- 0.00004"
Certification:	ISO9001:2008, ROHS
Production capacity:	depend on complicacy of different products and the quantity
Experience:	10 years of CNC machining products /2 years of automation machine manufacturing
Packaging :	standard export carton with pallet or as per customes'requirement
Lead time :	making arrangement upon customers'request
Term of Payment:	T/T, L/C, Escrow, paypal, western union
Part size:	Diameter from 0.5mm to 1000mm
Minimum Order:	Comply with customer's demand
Delivery way:	EXPRESS, BY SEA OR BY AIR on your requirement.
Maine equipment:	Machining center, CNC, Lathe, Turning machine, Milling machine, Drilling machine, Internal and external grinding machine, Cylindrical grinding machine, Tapping drilling machine, Wire cutting machine etc.
Testing facility:	Coordinate measuring machine, projector, roughness tester, hardness tester, concentricity tester. Height tester, .

       Specifications
       1 Over 15 years factory experience
       2 High quality control,Competitive price, Fast delivery
       3 Small quantity acceptable
       4 Sample and drawing available
       5 OEM workable
       6 One-stop service

   
 

     Inspections:
     3D instruments, 2D instruments, Projectors, Height Gauges, Inner diameter dial indicators, 
     Dial gaues, Thread and Pin gauges, Digital calipers,Micro calipers, Thickness testers, 
     Hardness testers Roughness testers, etc. ( Detection accuracy to 0.001 millimetre )

    1. Process: CNC machining.
    2. Material: Aluminum,Aluminum alloy,Steel,Copper,Stainless etc.
    3. Finish:  Anodized, powder coating, plating or customer specified.
    4. Parts including: aluminum housing / enclosures, aluminum front panel, aluminum flange,
    custom made caps and so on.
    5. Free sample is available.

        Materials Available:
        1. Stainless Steel: SS201, SS303, SS304, SS316 etc.
        2. Carbon Steel: AISI 1045, 9SMnPb28 etc
        3. Brass:C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
        4. Bronze: C51000, C52100, C54400, etc.
        5. Iron: grey iron and ductile iron
        6. Aluminum: 6061, 6063,7075,5052 etc.
 

Detailed Photos

 

         How to order:  
         * You send us drawing or sample.
         * We carry through project assessment.
         * We give you a design.
         * You think the design is ok.
         * We make the sample and send it to you.
         * You think the sample is good then place an order and pay us 30% deposit.
         * We start to make the product.

Our Advantages

 

       

FAQ

 

1. What is a Hydraulic Manifold Valve Block?
A Hydraulic Manifold Valve Block (often called a Hydraulic Manifold, Valve Bank, or Integrated Circuit Block) is a custom-machined metal block that houses and interconnects multiple hydraulic valves, ports, and internal flow passages. It serves as the central "control center" of a hydraulic system, replacing a complex network of external hoses, pipes, and fittings. This integration improves reliability, reduces leaks, saves space, and enhances performance.

2. What are the key advantages of using a manifold block?
Compact Design: Reduces system footprint by integrating components.

Reduced Leak Points: Minimizes external connections, enhancing reliability.

Improved Performance: Optimized internal flow paths reduce pressure drops and heat generation.

Enhanced Cleanliness: Protects the system from external contamination.

Simplified Assembly & Maintenance: Pre-piped circuits reduce installation time and errors.

Customization: Can be engineered for the exact logic and performance of your machine.

3. What types of manifolds do you manufacture?
We design and machine a wide variety:

Standard ISO / CETOP Manifolds: For mounting standard cartridge valves (D03, D05, D07, D08, D10 sizes).

Custom Logic Manifolds: Engineered for specific machine functions (e.g., press, injection molding, mobile equipment).

Modular/Stackable Manifolds: Allow for system expansion or modification.

Aluminum Manifolds: For lower pressure, lightweight applications.

Steel & Ductile Iron Manifolds: For high-pressure, high-duty-cycle industrial systems.

Micro-Hydraulic Manifolds: For compact equipment.

4. What materials are used?
Material selection is based on pressure, fluid compatibility, and application:

Aluminum Alloy (6061-T6, 6082): Most common. Lightweight, good machinability, suitable for pressures up to 350 bar. Ideal for mobile and industrial applications.

Carbon Steel (AISI 1045, 4140): For higher pressures (up to 420+ bar) and robust industrial environments.

Ductile Iron (GGG40/50): Excellent vibration damping and strength, common in heavy machinery.

Stainless Steel (304, 316): For marine, food & beverage, or corrosive environments.

5. What information do you need to start a project?
Please provide the following for an initial consultation:

Hydraulic Circuit Schematic (PDF or CAD).

Component List (valve models, sizes, quantities).

Performance Parameters: Max pressure, flow rate, fluid type.

Envelope/Size Constraints and mounting requirements.

Target Quantity and application details.

6. What valve interfaces and port standards do you support?
We are compatible with all major global standards:

Cartridge Valves: ISO 7368 (CETOP), NFPA / ANSI cavity styles (e.g., D03, D05, D08, D10, C08-2, C10-3).

Screw-in Valves: With SAE, BSPP (G), BSPT (R), NPT, or Metric threaded ports.

Surface Mount Valves: For mounting stack valves or subplates (ISO 4401, CETOP RP121H).

Port Sizes: From M5 up to 2" NPT or larger.

7. Do you provide CFD analysis and pressure drop calculations?
Yes, this is a key service. We use advanced CFD software to simulate fluid flow within the manifold during the design phase to:

Minimize pressure losses across the circuit.

Prevent cavitation and identify potential dead spots.

Optimize passage geometry for efficiency.
We provide these analysis reports with the design proposal.

8. Can you supply a complete, tested manifold assembly?
Absolutely. We offer turnkey manifold assemblies, which include:

The machined and cleaned manifold block.

Installation of all specified cartridge valves, plugs, and fittings.

Pressure testing of the complete assembly.

Full documentation (drawings, test reports, bill of materials).

9. What surface treatments and cleanliness standards are available?
We ensure blocks are ready for service:

Surface Finish: Precision machined sealing surfaces.

Cleaning & Deburring: Thorough cleaning to remove all machining debris.

Surface Treatments: Anodizing (for aluminum), Phosphating/Painting (for steel), or Passivation (for stainless steel).

Cleanliness: Can be cleaned and sealed per ISO 4406 standards (e.g., for aviation or sensitive systems).

10. What is your MOQ for custom manifolds?
Due to the high level of custom engineering, our standard MOQ is 50 pieces per design. For prototype or very low-volume needs, we offer low-volume CNC machining services (MOQ 1-10 pieces) at a higher unit cost.

11. What is your lead time from design to delivery?
Design & Quotation Phase: 5-10 working days.

Prototype Development: 20-30 working days after design approval.

Production Lead Time: 30-45 working days after prototype approval (for MOQ 50).


          Quality First, Pric Best, Service Foremost!
 
          We assure you of our best services at all times!