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Customized Injection Molding Parts Battery Case Battery Box

Weifang Shengao Machinery Co., Ltd.
  • Audited Supplier
  • 9 yrs

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Product Highlights

  • Advanced Material Solutions: V0-rated ABS, PC/ABS, PEEK, and conductive polymers for thermal, chemical, and EMI/RFI shielding needs.
  • Multi-Process Capabilities: Expertise in injection, gas-assisted, two-shot, insert, and overmolding for complex multi-material designs.
  • IP68 Sealing & Safety: Ultrasonic welding, gasket integration, and optimized creepage/clearance for electrical safety and durability.
  • Comprehensive Certifications: ISO 9001, IATF 16949, ISO 14001, UL, RoHS, and REACH compliant with rigorous testing capabilities.
  • Rapid Prototyping & Tooling: Fast mold making with 15-day prototype delivery and cost-effective aluminum/steel mold options.
  • Wide Material Selection: Supports ABS, PC, PE, PP, Nylon, POM, TPE, TPU, and specialized engineering plastics for diverse applications.
  • Precision Tolerance Control: High-precision manufacturing with tolerances of 0.01-0.1mm using CMM and optical comparator inspections.
  • Global OEM/ODM Service: Full customization from samples or designs, including logo printing, surface treatment, and packaging.

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Inspection Service
Optional pre-shipment inspection for quality and quantity checks.
After-Sales & Dispute Handling
Platform-assisted dispute resolution, including refunds or returns when applicable.

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Product Images of Customized Injection Molding Parts Battery Case Battery Box

Customized Injection Molding Parts Battery Case Battery Box
Customized Injection Molding Parts Battery Case Battery Box pictures & photos
Customized Injection Molding Parts Battery Case Battery Box
Customized Injection Molding Parts Battery Case Battery Box pictures & photos
Customized Injection Molding Parts Battery Case Battery Box
Customized Injection Molding Parts Battery Case Battery Box pictures & photos
Customized Injection Molding Parts Battery Case Battery Box
Customized Injection Molding Parts Battery Case Battery Box pictures & photos
Customized Injection Molding Parts Battery Case Battery Box
Customized Injection Molding Parts Battery Case Battery Box pictures & photos
Customized Injection Molding Parts Battery Case Battery Box
Customized Injection Molding Parts Battery Case Battery Box pictures & photos
Customized Injection Molding Parts Battery Case Battery Box
  • Customized Injection Molding Parts Battery Case Battery Box
  • Customized Injection Molding Parts Battery Case Battery Box
    Customized Injection Molding Parts Battery Case Battery Box
  • Customized Injection Molding Parts Battery Case Battery Box
    Customized Injection Molding Parts Battery Case Battery Box
  • Customized Injection Molding Parts Battery Case Battery Box
    Customized Injection Molding Parts Battery Case Battery Box
  • Customized Injection Molding Parts Battery Case Battery Box
    Customized Injection Molding Parts Battery Case Battery Box
  • Customized Injection Molding Parts Battery Case Battery Box
    Customized Injection Molding Parts Battery Case Battery Box
  • Customized Injection Molding Parts Battery Case Battery Box
    Customized Injection Molding Parts Battery Case Battery Box

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Product Description

Customized Injection Molding Parts Battery Case Battery Box

Product Description

Customized Injection Molding Parts Battery Case Battery Box

Technical Capabilities & Engineering Excellence

1. Advanced Material Solutions

  • Flame-Retardant Polymers: V0-rated ABS, PC/ABS, PPE/PS, PBT with UL94 compliance

  • High-Temperature Resistant: LCP, PEEK for demanding thermal environments

  • Structural Polymers: Reinforced Nylon (PA6+GF, PA66+GF), POM for strength and durability

  • EMI/RFI Shielding: Conductive polymer compounds or shielding integration options

  • Chemical Resistant: Special formulations for electrolyte resistance and harsh environments

2. Precision Manufacturing Processes

  • Injection Molding: High-precision molding with multi-cavity tools for volume production

  • Gas-Assisted Molding: For large, thin-walled housings with reduced weight and sink marks

  • Two-Shot Molding: Integrated seals, soft-touch surfaces, or multi-material construction

  • Insert Molding: For integrating metal contacts, terminals, and reinforcement elements

  • Overmolding: Protective encapsulation for sensitive components

3. Critical Design Features

  • Thermal Management: Integrated cooling channels, heat dissipation fins, and phase-change material compatibility

  • Ventilation & Pressure Relief: Precision-designed vents for gas management and safety

  • Sealing Systems: Ultrasonic welding surfaces, gasket integration, and IP-rated designs (up to IP68)

  • Structural Integrity: Ribbing, bosses, and reinforcement for impact resistance and load distribution

  • Electrical Safety: Creepage and clearance optimization, insulating barriers, and arc-resistant materials

4. Custom Engineering Services

  • Battery Pack Integration: Complete housing solutions for cell arrays and battery management systems

  • Thermal Simulation: CFD analysis for optimal heat dissipation

  • Structural Analysis: FEA for impact resistance and vibration durability

  • DFM Optimization: Design for manufacturing and assembly efficiency

  • Regulatory Compliance: Designs meeting UN38.3, IEC, UL, and other safety standards

Customized Injection Molding Parts Battery Case Battery Box

   
Product range Producr design,mold design, mold making and produce plastic parts
Processing Craft Mold fabrication, Injection etc;
Material ABS,BMC, SMC, AS,PVC,Nylon(PA),PP,PC,PE,POM,PS,HDPE,TPE,TPU etc
Surface finish Polishing finish,Texture Finish,Glossy Finish,Electroplating,Painting,Slik print,Rubber Painting etc
Color RAL/PANTONE color
Mold Standard DME,LKM,FUTA,HASCO etc.
Mould Base as per customer's requirement
Tolerance 0.01~0.1mm
File Format Solidworks,Pro/Engineer,Auto CAD,PDF,JPG
Quality Control Quality Control
Inspection IQC, IPQC,FQC,QA
Application All kinds of plastic injection parts being used in a variety of industrial application

Customized Injection Molding Parts Battery Case Battery Box

Quality Assurance & Compliance

Certifications & Standards:

  • ISO 9001:2015 Quality Management System

  • IATF 16949 for automotive applications

  • ISO 14001 Environmental Management

  • Material certifications: UL, RoHS, REACH compliant

Testing Capabilities:

  • Dimensional: CMM, optical comparators, custom gauges

  • Material: FTIR, DSC, TGA for material verification

  • Environmental: Salt spray, UV exposure, thermal shock

  • Electrical: Hi-pot testing, insulation resistance

  • Functional: Assembly validation, sealing tests

Customized Injection Molding Parts Battery Case Battery Box


 Advantages:
1. Competitive price.
2. Strict quality control system.
3. Quick mold making and delivery.
4. Advanced equipment, excellent R&D teams.
5. Professional technicians and rich experienced workers.

Rapid tooling
Fast and cost-effective process to create aluminum or steel injection molds for quick turn injection molding. Ideal for rapid prototyping needs or validating product concept for production.

Overmolding
Overmolding is a unique injection molding process that combines two or more components together.
It is the best practice for the plastic manufacturing of multi-color and multi-layers products.

Insert molding
Insert molding is a custom injection molding process that encapsulates components in a plastic
part. It is most commonly used for prototype injection molding designs with threads and holes.

Liquid Silicone Rubber injection molding
Liquid silicone rubber (LSR) is a flexible prototype injection molding process that produces elastic,
durable parts. Get custom prototypes and production parts from 15 days.

Customized Injection Molding Parts Battery Case Battery Box


        Item Description
        1.Mould  material P20,718H,45#,STAVAX ESR S136,H13,2316,2083,2344
        2.Hardness of  steel vacuum quenching  ,nitride,HRC41-47, HRC46-50,HRC60
        3.Inserts / Slider steel H13 (DIN.1.2344),tempered with HRC46-50
        4.Mould spare parts H13 (Din 1.2344),tempered with HRC40-45,nitrited with HRC60-62
        5.Mould base LKM,HASCO
        6.Mould cavity Single / Multi
        7.Runner system Hot / Cold
        8.CAD centre for data formats IGES,X_T,STP & DWG,etc
        9.Plastic material ABS,PC,PE,PP,PS.
       10.Mould life 80000- more than 1000000
       11.Delivery time 4-8 weeks
       12.Terms of payment T/T, Paypal, Western Union and so on

       Our Services
       1.Product Design,Structural Optimization,Process Optimization
       2.Mold Making,Plastic Molding Parts,Casting Parts,Machining Part
       3.Manage Project,Control The Delivery and Quality of Products
       4.Arranging the Transportation,Customs Clearance and other Matters for You.

Customized Injection Molding Parts Battery Case Battery BoxCustomized Injection Molding Parts Battery Case Battery Box

Product Applications

Electric Vehicles & E-Mobility:

  • EV battery module housings

  • Electric scooter/bike battery cases

  • Hybrid vehicle battery enclosures

  • Charging connector housings

Consumer Electronics:

  • Power tool battery packs

  • Laptop and tablet battery cases

  • Mobile power banks

  • Wearable device battery housings

Energy Storage Systems:

  • Home energy storage units

  • UPS battery enclosures

  • Solar battery containers

  • Grid-scale battery modules

Industrial & Medical:

  • Medical device battery packs

  • Industrial equipment batteries

  • Emergency lighting batteries

  • Telecommunications backup power

    Customized Injection Molding Parts Battery Case Battery BoxCustomized Injection Molding Parts Battery Case Battery BoxCustomized Injection Molding Parts Battery Case Battery BoxCustomized Injection Molding Parts Battery Case Battery Box

       Quality First,Price Best,Service Foremost!                 
       We assure you of our best services at all times!
 
       If you are interested in any of our products, please send message to us through below approach!

     

About the Supplier

This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2551414". Items marked "verified" are certified.

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Weifang Shengao Machinery Co., Ltd.
Weifang Shengao Machinery Co., Ltd.
Weifang Shengao Machinery Co., Ltd.
Weifang Shengao Machinery Co., Ltd.
Weifang Shengao Machinery Co., Ltd.
Weifang Shengao Machinery Co., Ltd.
Weifang Shengao Machinery Co., Ltd.
Weifang Shengao Machinery Co., Ltd.

About Our Factory & Business Background

Address
Room1002-1005, No. 10 Building, Yuhe Road, Shengli Street, Kuiwen District, Weifang, Shandong, China
verified Plant Area
41 square meters
verified Registered Capital
1,000,000 RMB
verified Terms of Payment
LC, T/T, D/P, PayPal, Western Union, Small-amount payment
verified International Commercial Terms(Incoterms)
FOB, CIF, CFR, EXW
Average Lead Time
Peak Season Lead Time: one month
Off Season Lead Time: within 15 workdays
verified Nearest Port
Qingdao Port

Our Production Capability & Technical Expertise

verified Main Products
Mechanical Parts
verified Customization Options
Customization from Samples, Customization from Designs, Full Customization, Minor Customization, Flexible customization
verified R&D Engineers
2 people

Our Industry Experience & Global Business Record

Export Year
2010-04-06
verified Main Markets
North America, Europe, Southeast Asia/ Mideast
verified Number of Foreign Trading Staff
5
verified Overseas Agent/Branch
No
verified New Products Launched in Last year
No

FAQ

What materials are available for the battery case?
We offer a wide range of materials including ABS, PC, PE, PP, PS, Nylon (PA), POM, TPE, TPU, and specialized engineering plastics like PEEK and LCP for high-temperature or chemical resistance.
What is the minimum order quantity (MOQ)?
The MOQ is flexible, ranging from 10 to 1000 pieces depending on the complexity and customization requirements of the product.
Can you provide custom logo printing and surface treatments?
Yes, we offer customized logo printing and various surface treatments such as spraying, polishing, galvanizing, electroplating, painting, and silk printing.
What is the typical lead time for production?
Delivery time is typically 4-8 weeks. For rapid prototyping, custom prototypes and production parts can be delivered in as little as 15 days.
What certifications does the product hold?
Our products comply with ISO 9001:2015, IATF 16949, ISO 14001, UL, RoHS, and REACH standards, ensuring quality and environmental safety.
Do you offer free samples?
Yes, we provide free samples for evaluation purposes to help you verify quality and specifications before placing a bulk order.
What payment terms do you accept?
We accept various payment methods including T/T, PayPal, Western Union, LC, D/P, and small-amount payments.
What is the expected mold life?
The mold life ranges from 80,000 to over 1,000,000 shots, depending on the material used and maintenance conditions.

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