High Quality Precision Custom Steel/Aluminum Hot Forging for Excavator/Tractor/Crane/Automobile/Industrial Part

Product Description

High Quality Precision Custom Steel/Aluminum Hot Forging for Excavator/Tractor/Crane/Automobile/Industrial Part

Product Description

Forging is a manufacturing process that shapes solid metal by applying localized compressive forces through hammering or pressing, resulting in parts with high strength and reliability. It is categorized by temperature (hot, warm, or cold forging) and can involve methods like open-die or closed-die forging, where heated metal is placed between dies and shaped. Forging differs from casting because the metal is not melted, but instead its internal grain structure is deformed to follow the shape of the part, which enhances its strength characteristics. 

Product Parameters

 

Features: OEM Forging Parts 

1) Materials: carbon steel, Alloy steel, stainless steel, aluminum, bronze, brass, etc.

2) Standard: JIS, DIN, ASTM, BS

3 ) Surface treatment: Zinc Plating, Hot deep galvanizing, Electrophoresis, Powder coating, Shoot blasting etc.

4) Weight: 0.1 -10000kg

5) Processes : Forging, CNC Machining

6) Manufacturing equipments: three die-forging product lines (3 ton stamp forging hammer product line, 1000 ton friction product line, 1250 ton press product line), various loose hammers and cylinder parts , automatic control ring forging machine, heat treatment cellar, digital control fibre natural gas car furnace, standing machine tool, machine tools, standing miller,  standing drill machine, bench drill machine ,CNC machining centre etc

7) Testing equipment: Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis.

8) Services

a) Also can design and manufacture forged according to the customers' requirement

b) ISO9001 quality control and inspection

c) In house & Third Parties

d) Ordering and warehousing

9) Packing: Wooden cases or according to customers' needs

What metals are forged?
Just about any metal can be forged. However, some of the most common metals include: carbon, alloy and stainless steels; very hard tool steels; aluminum; titanium; brass and copper; and high-temperature alloys which contain cobalt, nickel or molybdenum. Each metal has distinct strength or weight characteristics that best apply to specific parts as determined by the customer.

What kind of equipment is used to make forgings?
Although the styles and drive systems vary widely, a forging can be produced on any of the following pieces of equipment.
- Hammers with a driving force of up to 50,000 pounds, pound the metal into shape with controlled high pressure impact blows.
- Presses with a driving force of up to 50,000 tons, squeeze the metal into shape vertically with controlled high pressure.
- Upsetters are basically forging presses used horizontally for a forging process known as "upsetting".
- Ring Rollers turn a hollow round piece of metal under extreme pressure against a rotating roll, thereby squeezing out a one-piece ring (with no welding required).       Specifications:
       1. ISO9001:2000 certification 
       2. TUV (PED 97/23/EC & AD2000 aa W0/TRD 100) certification 
       3. Professional OEM manufacturer
       Forging:  We can provide forged rings, open-die forging, forged shaft, forged bush, forged
       shape, drop forging, precision forging, hot-pressed part, upset forging, hot-upset part, forged disc,
       perforated disc.

Product features

          1) In-house capability: OEM service as per customers' requests, with in-house tooling
          design & fabrication.
          2) Professional engineering capability: on product design, optimization and
          performance analysis.
          3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class
          10-15, JIS 1702-1703 class 0 to 2, etc.
          4) Packing: Tailor-made packaging method according to customer's requirement.
          5)  Just-in-time delivery capability.

 

 

Our Service

        1. Long-standing reputation in this field.
        2. Specialization is standard and accurate, meets your requirements.
        3. OEM quality standard guaranteed.
        4. Product upgrading and expansion of species.
        5. Good quality with competitive prices.
        6. Flexible and convenient logistic service.
        7. Excellent and high quality control.
        8. Long lasting working life time.
        9. Sufficient storage.
       10. Original truck spare parts and professional manufacture.
       11. High technology and stable performance.
       12. Various size and models available.

Why use forgings and where are they used?
The forging process can create parts that are stronger than those manufactured by any other metalworking process. This is why forgings are almost always used where reliability and human safety are critical. But you'll rarely see forgings, as they are normally component parts contained inside assembled items such a airplanes, automobiles, tractors, ships, oil drilling equipment, engines, missiles and all kinds of capital equipment - to name a few.

FAQ

Q1: Why choose us?
A: We have our own factory, Weifang Shengao Machinery Co., Ltd., so we can guarantee the quality of each product and provide you with competitive prices. We are committed to providing customers with first-class quality supply services, hoping to establish successful cooperative relationships with partners and become their preferred supplier.

Q2: What if you can't find the product you need on our website?
A: You can send pictures and drawings of the required products by email, and we will confirm whether we have them. Or you can also send samples by DHL/TNT, and we will tailor them for you.

Q3: How to customize (OEM/ODM)
A: If you have new product drawings or samples, please send them to us. We can customize the hardware according to your requirements. We will also provide professional product suggestions to make the design more specific and maximize performance.

Q4: Can you strictly follow the tolerances on the drawings and meet high precision requirements?
A: Yes, we can, we can provide high-precision parts and manufacture parts according to your drawings.

Q5: What is the payment method? How should I order and pay?
A: We accept T/T (bank transfer), Western Union, L/C.
Sample: 100% paid with order;
Production: 30% deposit paid by T/T before arranging production, and the balance paid before shipment.

Q6: What is your minimum order quantity?
A: The minimum order quantity depends on the customer's needs, usually 100-200 pieces. in addition, we also accept trial orders before mass production.

Q7: How long is your delivery time?
A: Standard parts: 7-15 days
Non-standard parts: 15-25 days
We will deliver as soon as possible while ensuring quality. The production cycle will vary greatly according to product size, technical requirements and quantity. We always meet customer requirements by adjusting the workshop schedule.

Q8: Which mode of transportation is better?
A: Generally speaking, due to the heavyweight of the product, we recommend shipping by sea, and we also respect your opinions on other modes of transportation.

Q9: Can I know the progress of my product without visiting your company in person?
A: We will provide a detailed product schedule and send weekly reports with digital photos and videos to show the progress of processing.

Q10: How to ensure quality?
A: The company has strong technical support, and all our processes strictly follow ISO9001:2008 procedures. From production to delivery, we always strictly control quality.

Q11: If the product you produce is of poor quality, can I refund it?
A: We strictly produce according to the drawings or samples until you are 100% satisfied. In fact, we will not take the risk of producing inferior products. .


Quality First, Price Best, Service Foremost!
We assure you of our best services at all times!