OEM Aluminum/Aluminium Alloy Die Casting/Pressure Casting LED Lamp Housing

Product Description

OEM Aluminum/Aluminium Alloy Die Casting/Pressure Casting LED Lamp Housing

Product Description

 

Product Name	Aluminum/ Zinc/ Magnesium die casting service
Material	Aluminum alloy: ADC12, A356, A380, etc.
	Zinc: ZA3#, ZA5#, ZA8#, etc.
	Magnesium: AZ91D, AM60B, etc.
Weight	0.015-8kg (0.033-18lb)
Process Name	1	Incoming material inspection	8	Cleaning
	2	Material	9	Appearance inspection
	3	Melting	10	Leakage testing
	4	Die casting	11	Inspection parts after chromating
	5	Deburring	12	Packaging
	6	Process inspection	13	Inspecting for delivery
	7	Machining	14	Delivery
Drawing	Provide by customer, or design according as the sample
Drwing format	Pro/E, AutoCAD, Solidworks, CAXA, UG, CAD, CAM, CAE, STP, IGES, etc.
Mould	Design and produce by ourself

Aluminum die cast process is a process in which the molten liquid of aluminum alloy is poured into the mold and solidified into a casting under the action of pressure.
Our factory has 280-1260 tons of cold die casting machine, which adopts high-pressure casting. The product produced by us not only have high surface tolerance grade, good roughness and high strength, but also have high productivity,at least 50000 pcs per month,and our product scrap rate is controlled within 2%. At the same time, we are also equipped with a CMM to detect and control the product tolerance and size within the range of customer requirements,and it's toelrance is 0.0005.We also provide assembly service if customers requires.
Our factory also specialized in customized production and processing of various metal parts, such as automobile and motorcycleprecision die castings spare parts, customized led light housings, electrical parts, communication equipment spare parts,fire-fighting accessories, furniture metal accessories, etc. Some of these metal parts will require high precision to meet the product assembly requirements, so our company is equipped with 24 CNC machining centers and more than 22 CNC milling machines and lathes.

      -Molds are carefully machined to the closest tolerance using the latest equipment; 
      -The prototype should be created if the customer require; 
      -We offer secondary processing such as oil spraying, screen printing, assembly ect. 
      -Traceability is maintained from all inspection gages 
      -Mold repair and maintenance are also supported internally.

Inspection Tools
In order to ensure the quality of the orders, our independent QC members to carry out strict inspection at each stage:
(1)Incoming material inspection                
(2)Inspection of work-in-progress
(3)Finished product inspection                    
(4)Random warehouse inspections

All of our operations are strictly compliant with ISO 9001 guidelines
We own automated casting lines, CNC machining, CMM inspection, spectrometers and MT testing equipment, X-ray.

After Inspection, we will provide size report, material report, detailed pictures,videos, or other testing report.

Material	Aluminum Alloy ADC12 ,A380, Al 6061
Surface  Treament	Anodising, powder coating, sand blasting, painting
Part Weight	from 3 g --- 20kgs
Application	Industry fittings and Construction and Decoration.
Casting  Machine	200-1200 tons
Capability	Output 100 tons per month.
New Moulds	Opening new mould about 30 days .
Fabrication	Die designing→Die making→Smelting&alloying→QC→Die casting→remove burrs →QC→Surface treatment→QC→Packing→QC→Shipping→After Sale Service
Deep  Processing	CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling
Certification	1. ISO9001-2008/ISO 9001:2008;
	2. GB/T28001-2001(including all the standard of OHSAS18001:1999);
	3. GB/T24001-2004/ISO 14001:2004;
	4. GMC.
MOQ	As custimer's .  Usually 10-12 tons for a 20'FT; 20-23 tons for a 40HQ.
Free  Samples	YES
Payment	1. T/T: 50% deposite, the balance will be paid before delivery;
	2. L/C: the balance irrevocable L/C at sight.
Delivery  time	Mould: 35-45 days
	2.  Bulk Order: 30-40 days
OEM	Available.

        Production capacity:
        1. Material for die casting: Aluminum, zinc Alloy, aluminium alloy etc.
        2. Adoption standard: BS,DIN,ASTM GB etc.
        3. Weight range:0.5~5000kg.
        4. Producing capacity : 2,000 tons per month .
        5. Main application: Metallurgy;Machinery;Plastics;Rubber;Pharmaceutical;Textiles; Mining;
        Paper-making; Packaging.
        6. Main equipments: Furnaces;heat treatment furnaces;direct-reading spectrometer;shot -blasting
        equipments, etc.
        7. Surface treatment: polishing,plating,shot blasting,heat treatment ,etc.
        8. Inspection and test: Foundry in home,third part inspection,Material report,UT, MT, RT, and PT,etc..
        9. Packing and shipping : Stand export packing;20day make modul & sample;delivery time against
        your quantity.
       10. Casting service: your logo, character, trade name, number etc can be casted on the surface
        clearly.
Q:Can I have a sample order for die casting product? 
A:Yes, we welcome sample order to test and check quality. Mixed samples are acceptable. 

Q:What about the lead time? 
A:Sample needs 3-5 days, mass production time needs 1-2 weeks for order quantity. 

Q:Do you have any MOQ limit for die casting product order? 
A:Low MOQ, 1pc for sample checking is available. 

Q:How do you ship the goods and how long does it take to arrive? 
A:We usually ship by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Airline and sea shipping also optional. 

Q:How to proceed an order for die casting product? 
A:1.Let us know your requirements or application. 
2.We quote according to your requirements or our suggestions. 
3.Customer confirms the samples and places deposit for formal order. 
4.We arrange the production.

Q:Is it OK to print my logo on Die casting product? 
A:Yes. Please inform us formally before our production and confirm the design firstly based on our sample. 

Q:Do you offer guarantee for the products? 
A:Yes, we offer 2-5 years warranty to our products. 

Q:How to deal with the faulty? 
A:Firstly, our products are produced in strict quality control system and the defective rate will be less than 0.2%. 
Secondly, during the guarantee period, we will send new lights with new order for small quantity. 
For defective batch products, we will repair them and resend them to you or we can discuss the solution including re-call according to real situation.


     Please contact us if you have any demand. We would provide our best price!